ITAC Assessment: AM0566
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ITAC Assessment: AM0566
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Assessment Year 2009
Principal Product Plug, butterfly, and ball valves, connectors, pumps
NAICS 332911: Industrial Valve Manufacturing
SIC 3494: Valves and Pipe Fittings, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 300
Plant Area 300,000
ft2
Annual Production 1,000,000
pieces
Production Hrs. Annual 3,860
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,755,080 18,986,766
kWh
Electricity Demand $328,183 65,052
kW-mo/yr
Electricity Fees $45,584 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $192,805 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $127,505

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.3134: Shift from daytime to nighttime operation $59,200 - - $93,800
-
kW-mo/yr
$(-34,600.0) -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $48,230 $111,190 $38,530
417,000
kWh
$6,750
-
kW-mo/yr
- $2,950
03 2.6218: Turn off equipment when not in use $35,170 $1,300 $30,500
330,000
kWh
$4,670
-
kW-mo/yr
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $32,100 $3,000 $27,300
295,800
kWh
$4,800
-
kW-mo/yr
- -
05 2.4314: Use synthetic lubricant $6,890 - $5,860
63,380
kWh
$1,030
-
kW-mo/yr
- -
06 2.6218: Turn off equipment when not in use $4,000 - $4,000
43,400
kWh
- - -
07 2.7145: Install skylights $2,100 $2,730 $2,100
22,800
kWh
- - -
08 2.7121: Utilize daylight whenever possible in lieu of artificial light $1,950 - $1,950
21,100
kWh
- - -
09 2.6218: Turn off equipment when not in use $1,780 - $1,780
19,300
kWh
- - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $1,385 $380 $260
2,860
kWh
$20
-
kW-mo/yr
- $1,105
TOTAL RECOMMENDED $192,805 $118,600 $112,280
1,215,640
kWh
$111,070
-
kW-mo/yr
$(-34,600.0) $4,055
TOTAL IMPLEMENTED $127,505 $115,870 $106,180
1,149,440
kWh
$17,270
-
kW-mo/yr
- $4,055
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs