ITAC Assessment: GT0833
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ITAC Assessment: GT0833
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Assessment Year 2006
Principal Product Automotive Exterior Parts
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $100
M
to 500
M
# of Employees 650
Plant Area 310,000
ft2
Annual Production 1,200,000
pieces
Production Hrs. Annual 7,000
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,185,270 46,559,211
kWh
Electricity Demand $261,920 73,097
kW-mo/yr
Electricity Fees $173,850 -
Natural Gas $1,903,922 159,982
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,100,621 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $35,604

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Solid Waste (non-haz) Savings Administrative Changes Savings
01 2.6212: Turn off equipment during breaks, reduce operating time $870,069 $100,000 - $870,069
-
MMBtu
- -
02 3.1161: Eliminate/reduce an operation $137,445 - - $137,445
-
MMBtu
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $9,153 - $9,153
167,637
kWh
- - -
04 2.4226: Use / purchase optimum sized compressor $9,806 $18,000 $9,806
179,600
kWh
- - -
05 3.5248: Separate and recycle scrap metal to foundry or for sale $29,400 - - - $29,400
-
lb
-
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,653 $550 $1,653
30,275
kWh
- - -
07 4.821: Pay bills on time to avoid late fees $6,204 - - - - $6,204
08 2.4239: Eliminate or reduce compressed air usage $36,891 $62,250 $36,891
675,659
kWh
- - -
TOTAL RECOMMENDED $1,100,621 $180,800 $57,503
1,053,171
kWh
$1,007,514
-
MMBtu
$29,400
-
lb
$6,204
TOTAL IMPLEMENTED $35,604 - - - $29,400
-
lb
$6,204
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Solid Waste (non-haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs