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ITAC Assessment: CW0112
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ITAC Assessment: CW0112
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
Case Western Reserve University Case Western Reserve University
Assessment Year 2020
Principal Product metal parts
NAICS 333519: Rolling Mill and Other Metalworking Machinery Manufacturing
SIC 3549: Metalworking Machinery, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 90,000
ft2
Annual Production 100,000
units
Production Hrs. Annual 5,876
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $150,211 1,576,400
kWh
Electricity Fees $24,889 -
Natural Gas $82,842 30,842
MMBtu
Waste Disposal Costs
Water Usage $1,354 5,141,500
Tgal
TOTAL YEARLY COSTS $259,297
RECOMMENDED SAVINGS* $860,797 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $845,991

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings Primary Product Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,912 $330 $5,912
62,234
kWh
- - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,658 $100 $1,658
17,447
kWh
- - - -
03 2.4226: Use / purchase optimum sized compressor $2,643 $848 $2,643
27,820
kWh
- - - -
04 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $1,678 $800 $1,678
17,663
kWh
- - - -
05 2.7447: Install vinyl strip / high speed / air curtain doors $2,268 $3,429 - $(-650.3) $2,918
-
MMBtu
- -
06 3.4113: Treat and reuse rinse waters $15,861 $10,000 - - - $15,861 -
07 2.7232: Replace existing hvac unit with high efficiency model $3,966 $800 - - $3,966
-
MMBtu
- -
08 2.7291: Reschedule and rearrange multiple-source heating systems $7,871 $14,588 $4,158
43,772
kWh
- $3,713
-
MMBtu
- -
09 2.2523: Reduce infiltration to refrigerated areas; isolate hot equipment from refrigerated areas $51,045 $2,000 - - - - $51,045
10 3.2176: Increase use of automation $749,435 $60,000 - - - - $749,435
11 2.7447: Install vinyl strip / high speed / air curtain doors $2,024 $6,471 $(-439.4)
(-4,625)
kWh
- $2,464
-
MMBtu
- -
12 2.7142: Utilize higher efficiency lamps and/or ballasts $342 - $342
3,595
kWh
- - - -
13 2.7142: Utilize higher efficiency lamps and/or ballasts $16,095 $16,500 $16,095
169,417
kWh
- - - -
TOTAL RECOMMENDED $860,797 $115,865 $32,046
337,324
kWh
$(-650.3) $13,061
-
MMBtu
$15,861 $800,480
TOTAL IMPLEMENTED $845,991 $90,530 $25,684
270,357
kWh
- $3,966
-
MMBtu
$15,861 $800,480
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs