ITAC Assessment: BD0491
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ITAC Assessment: BD0491
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Assessment Year 2016
Principal Product Material Handling Bearings
NAICS 332991: Ball and Roller Bearing Manufacturing
SIC 3562: Ball and Roller Bearings
Sales Range $10
M
to 50
M
# of Employees 75
Plant Area 82,500
ft2
Annual Production 21,000,000
units
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $169,155 2,899,339
kWh
Electricity Demand $39,502 7,333
kW-mo/yr
Electricity Fees $2,671 -
Natural Gas $110,786 23,355
MMBtu
Waste Disposal Costs
Water Usage $9,924 2,171
Tgal
Water Disposal $1,923 2,171
Tgal
TOTAL YEARLY COSTS $333,961
RECOMMENDED SAVINGS* $24,072 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,097

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4133: Use most efficient type of electric motors $5,795 $6,550 $5,090
91,386
kWh
$705
-
kW-mo/yr
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $6,310 $30,685 $5,326
95,621
kWh
$984
-
kW-mo/yr
- - -
03 2.2414: Use waste heat from hot flue gases to preheat $3,307 $7,500 $(-471.0)
(-8,415)
kWh
$(-205.0)
-
kW-mo/yr
$3,983
-
MMBtu
- -
04 2.4231: Reduce the pressure of compressed air to the minimum required $1,994 $20 $1,683
30,222
kWh
$311
-
kW-mo/yr
- - -
05 2.6231: Utilize controls to operate equipment only when needed $1,456 $2,700 $621
11,150
kWh
$835
-
kW-mo/yr
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,427 $1,000 $1,204
21,599
kWh
$223
-
kW-mo/yr
- - -
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,131 $2,800 $964
17,310
kWh
$167
-
kW-mo/yr
- - -
08 2.4221: Install compressor air intakes in coolest locations $1,064 $500 $898
16,123
kWh
$166
-
kW-mo/yr
- - -
09 2.7135: Install occupancy sensors $778 $600 $573
10,281
kWh
$205
-
kW-mo/yr
- - -
10 2.2511: Insulate bare equipment $601 $1,800 - - $601
-
MMBtu
- -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $209 $190 $111
1,997
kWh
$15
-
kW-mo/yr
- $35 $48
TOTAL RECOMMENDED $24,072 $54,345 $15,999
287,274
kWh
$3,406
-
kW-mo/yr
$4,584
-
MMBtu
$35 $48
TOTAL IMPLEMENTED $16,097 $21,360 $9,775
175,530
kWh
$2,256
-
kW-mo/yr
$3,983
-
MMBtu
$35 $48
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs