ITAC Assessment: BD0458
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ITAC Assessment: BD0458
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Assessment Year 2015
Principal Product Shredded plastics
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 350
Plant Area 127,950
ft2
Annual Production 0
units
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $50,618 911,758
kWh
Electricity Demand $16,250 3,307
kW-mo/yr
Electricity Fees $9,027 -
Natural Gas $37,634 4,503
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $27,585 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $27,585

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7231: Use radiant heater for spot heating $8,580 $11,200 $153
3,197
kWh
$86
-
kW-mo/yr
$8,341
-
MMBtu
02 2.7135: Install occupancy sensors $3,722 $3,900 $2,933
62,487
kWh
$789
-
kW-mo/yr
-
03 2.7447: Install vinyl strip / high speed / air curtain doors $3,605 $1,405 - - $3,605
-
MMBtu
04 2.4231: Reduce the pressure of compressed air to the minimum required $3,038 $30 $2,479
51,754
kWh
$559
-
kW-mo/yr
-
05 2.4314: Use synthetic lubricant $2,628 $1,200 $2,144
44,760
kWh
$484
-
kW-mo/yr
-
06 2.7134: Use photocell controls $2,217 $2,520 $1,889
39,497
kWh
$328
-
kW-mo/yr
-
07 2.3131: Reschedule plant operations or reduce load to avoid peaks $1,421 $105 - $1,421
-
kW-mo/yr
-
08 2.4221: Install compressor air intakes in coolest locations $1,709 $675 $1,394
29,094
kWh
$315
-
kW-mo/yr
-
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $352 $450 $288
6,008
kWh
$64
-
kW-mo/yr
-
10 2.2136: Install / repair insulation on steam lines $165 $140 - - $165
-
MMBtu
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $148 $200 $95
1,989
kWh
$53
-
kW-mo/yr
-
TOTAL RECOMMENDED $27,585 $21,825 $11,375
238,786
kWh
$4,099
-
kW-mo/yr
$12,111
-
MMBtu
TOTAL IMPLEMENTED $27,585 $21,825 $11,375
238,786
kWh
$4,099
-
kW-mo/yr
$12,111
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs