| Assessment Year | 1998 |
|---|---|
| Principal Product | Chemical Conversion Coatings |
| NAICS |
n/a
|
| SIC | 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| Sales Range | $5 M to 10M |
| # of Employees | 85 |
| Plant Area |
61,940
ft2
|
| Annual Production | 38,993,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $88,543 | 2,269,930 |
kWh
|
$0.039 |
| Electricity Demand | $53,047 | 4,344 |
kW-mo/yr
|
$12.21 |
| Electricity Fees | $655 | - |
|
- |
| Natural Gas | $89,252 | 26,007 |
MMBtu
|
$3.43 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $59,957 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $22,112 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4224: Upgrade controls on compressors | $19,185 | $31,500 |
$7,909
212,192
kWh
|
$11,276
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.2441: Preheat boiler makeup water with waste process heat | $2,679 | $6,000 | - | - |
$2,679
-
MMBtu
|
- | - | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $1,897 | $1,000 |
$1,897
50,996
kWh
|
- | - | - | - | - | |
| 04 | 2.1123: Install automatic stack damper | $1,388 | $2,500 | - | - |
$1,388
-
MMBtu
|
- | - | - | |
| 05 | 2.7135: Install occupancy sensors | $750 | $300 |
$492
13,189
kWh
|
$258
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $278 | $470 |
$133
3,517
kWh
|
$145
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 3.3122: Use filtration, centrifuging to remove contaminants | $21,088 | $7,500 | - | - | - |
$23,688
-
Tgal
|
$(-2,600.0) | - | |
| 08 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $1,899 | $7,000 | - | - | - | - | $(-201.0) | $2,100 | |
| 09 | 3.1191: Change procedures / equipment / operating conditions | $443 | $60 | - | - | - |
$261
-
Tgal
|
$182 | - | |
| 10 | 4.652: Replace existing equipment with more suitable substitutes | $10,350 | $750 | - | - | - | - | - | $10,350 | |
| TOTAL RECOMMENDED | $59,957 | $57,080 |
$10,431
279,894
kWh
|
$11,679
-
kW-mo/yr
|
$4,067
-
MMBtu
|
$23,949
-
Tgal
|
$(-2,619.0) | $12,450 | ||
| TOTAL IMPLEMENTED | $22,112 | $39,270 |
$8,534
228,898
kWh
|
$11,679
-
kW-mo/yr
|
- | - | $(-201.0) | $2,100 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs