ITAC Assessment: BD0455
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ITAC Assessment: BD0455
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Assessment Year 2015
Principal Product Large Mining Trucks
NAICS 333131: Mining Machinery and Equipment Manufacturing
SIC 3532: Mining Machinery and Equipment, Except Oil and Gas Field Machinery and Equipment
Sales Range greater than $500
M
# of Employees 442
Plant Area 909,807
ft2
Annual Production 450
pieces
Production Hrs. Annual 4,160
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $668,774 14,162,325
kWh
Electricity Demand $81,269 32,036
kW-mo/yr
Electricity Fees $13,176 -
Natural Gas $722,723 118,233
MMBtu
LPG $32,358 1,385
MMBtu
Fuel Oil #2 $92,857 3,704
MMBtu
Other Gas $5,687 338
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $370,013 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $54,415

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
01 2.7231: Use radiant heater for spot heating $140,934 $105,000 - - $140,934
-
MMBtu
- - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $19,322 $13,700 $16,726
354,364
kWh
$2,596
-
kW-mo/yr
- - - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $14,997 $40,950 $12,463
264,057
kWh
$1,935
-
kW-mo/yr
- $347 - $252
04 2.7261: Install timers and/or thermostats $11,689 $17,188 $11,689
247,655
kWh
- - - - -
05 2.3132: Recharge batteries on during off-peak demand periods $7,295 $25 - $7,295
-
kW-mo/yr
- - - -
06 2.7135: Install occupancy sensors $6,580 $2,250 $4,876
103,297
kWh
$1,704
-
kW-mo/yr
- - - -
07 2.4314: Use synthetic lubricant $4,742 $300 $4,104
86,956
kWh
$638
-
kW-mo/yr
- - - -
08 2.4221: Install compressor air intakes in coolest locations $2,994 $900 $2,592
54,912
kWh
$402
-
kW-mo/yr
- - - -
09 2.4231: Reduce the pressure of compressed air to the minimum required $2,388 $25 $2,067
43,790
kWh
$321
-
kW-mo/yr
- - - -
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $845 $2,500 $732
15,516
kWh
$113
-
kW-mo/yr
- - - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $839 $725 $392
8,322
kWh
$29
-
kW-mo/yr
- $168 - $250
12 3.2123: Convert to high volume low pressure (hvlp) paint guns $157,388 $8,500 - - - - $157,388 -
TOTAL RECOMMENDED $370,013 $192,063 $55,641
1,178,869
kWh
$15,033
-
kW-mo/yr
$140,934
-
MMBtu
$515 $157,388 $502
TOTAL IMPLEMENTED $54,415 $58,575 $39,116
828,742
kWh
$14,282
-
kW-mo/yr
- $515 - $502
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs