| Assessment Year | 2015 |
|---|---|
| Principal Product | Custom machined parts |
| NAICS | 332710: Machine Shops |
| SIC | 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 280 |
| Plant Area |
236,427
ft2
|
| Annual Production | 1,300,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $453,623 | 9,968,386 |
kWh
|
$0.046 |
| Electricity Demand | $32,465 | 19,755 |
kW-mo/yr
|
$1.64 |
| Electricity Fees | $8,257 | - |
|
- |
| Natural Gas | $70,035 | 8,710 |
MMBtu
|
$8.04 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $25,420 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4231: Reduce the pressure of compressed air to the minimum required | $5,230 | $20 |
$4,891
107,490
kWh
|
$339
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.7447: Install vinyl strip / high speed / air curtain doors | $3,872 | $3,000 |
$1,487
32,695
kWh
|
$1,340
-
kW-mo/yr
|
$1,045
-
MMBtu
|
- | - | - | |
| 03 | 2.4314: Use synthetic lubricant | $2,717 | $1,400 |
$2,541
55,860
kWh
|
$176
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.7447: Install vinyl strip / high speed / air curtain doors | $3,875 | $1,450 | - | - |
$3,875
-
MMBtu
|
- | - | - | |
| 05 | 2.7134: Use photocell controls | $2,121 | $825 |
$1,075
23,622
kWh
|
$223
-
kW-mo/yr
|
- | - | $416 | $407 | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $2,034 | $500 |
$1,902
41,802
kWh
|
$132
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,811 | $2,500 |
$1,694
37,240
kWh
|
$117
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.7135: Install occupancy sensors | $1,054 | $900 |
$1,054
23,178
kWh
|
- | - | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $780 | $693 |
$671
14,344
kWh
|
$81
-
kW-mo/yr
|
- | - | $8 | $20 | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $384 | $650 |
$196
4,327
kWh
|
$10
-
kW-mo/yr
|
- | - | $74 | $104 | |
| 11 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $98 | $20 | - |
$98
-
kW-mo/yr
|
- | - | - | - | |
| 12 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $1,444 | $2,700 | - | - | - |
$1,444
-
lb
|
- | - | |
| TOTAL RECOMMENDED | $25,420 | $14,658 |
$15,511
340,558
kWh
|
$2,516
-
kW-mo/yr
|
$4,920
-
MMBtu
|
$1,444
-
lb
|
$498 | $531 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs