ITAC Assessment: BD0425
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ITAC Assessment: BD0425
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Assessment Year 2013
Principal Product Non-ferrous castings
NAICS 331523: Nonferrous Metal Die-Casting Foundries
SIC 3364: Nonferrous Die-Castings, Except Aluminum
Sales Range $10
M
to 50
M
# of Employees 170
Plant Area 126,175
ft2
Annual Production 1
units
Production Hrs. Annual 5,616
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $284,112 5,724,203
kWh
Electricity Demand $18,557 17,181
kW-mo/yr
Electricity Fees $12,676 -
Natural Gas $158,678 31,427
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $84,973 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $30,382

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7231: Use radiant heater for spot heating $22,668 $34,200 - - $22,668
-
MMBtu
02 2.7447: Install vinyl strip / high speed / air curtain doors $28,900 $16,000 - - $28,900
-
MMBtu
03 2.2136: Install / repair insulation on steam lines $1,154 $1,077 - - $1,154
-
MMBtu
04 2.7142: Utilize higher efficiency lamps and/or ballasts $25,547 $50,250 $24,539
492,684
kWh
$1,008
-
kW-mo/yr
-
05 2.7135: Install occupancy sensors $2,445 $4,125 $2,298
46,336
kWh
$147
-
kW-mo/yr
-
06 2.4221: Install compressor air intakes in coolest locations $2,044 $3,000 $1,936
39,003
kWh
$108
-
kW-mo/yr
-
07 2.4231: Reduce the pressure of compressed air to the minimum required $578 $20 $547
9,796
kWh
$31
-
kW-mo/yr
-
08 2.4314: Use synthetic lubricant $1,637 $600 $1,540
31,021
kWh
$97
-
kW-mo/yr
-
TOTAL RECOMMENDED $84,973 $109,272 $30,860
618,840
kWh
$1,391
-
kW-mo/yr
$52,722
-
MMBtu
TOTAL IMPLEMENTED $30,382 $54,927 $28,015
562,708
kWh
$1,213
-
kW-mo/yr
$1,154
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs