| Assessment Year | 2013 |
|---|---|
| Principal Product | Industrial coatings |
| NAICS | 325510: Paint and Coating Manufacturing |
| SIC | 2851: Paints, Varnishes, Lacquers, Enamels, and Allied Products |
| Sales Range | $10 M to 50M |
| # of Employees | 140 |
| Plant Area |
74,225
ft2
|
| Annual Production | 3,800
Tgal
|
| Production Hrs. Annual | 4,160
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $144,062 | 3,403,027 |
kWh
|
$0.042 |
| Electricity Demand | $53,541 | 8,354 |
kW-mo/yr
|
$6.41 |
| Electricity Fees | $10,023 | - |
|
- |
| Natural Gas | $53,179 | 10,188 |
MMBtu
|
$5.22 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $105,956 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $24,347 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4221: Install compressor air intakes in coolest locations | $26,430 | $2,000 |
$26,175
614,425
kWh
|
$256
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $12,499 | $18,273 |
$9,893
211,383
kWh
|
$2,606
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4226: Use / purchase optimum sized compressor | $6,135 | $100,000 |
$4,700
110,325
kWh
|
$1,435
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,565 | $4,565 |
$3,613
77,194
kWh
|
$952
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,616 | $20 |
$1,221
20,018
kWh
|
$395
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7135: Install occupancy sensors | $3,795 | $9,000 |
$3,111
73,033
kWh
|
$684
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7447: Install vinyl strip / high speed / air curtain doors | $3,404 | $2,000 | - | - |
$3,404
-
MMBtu
|
- | - | |
| 08 | 2.2414: Use waste heat from hot flue gases to preheat | $838 | $3,250 |
$(-68.0)
(-1,600)
kWh
|
$(-38.0)
-
kW-mo/yr
|
$944
-
MMBtu
|
- | - | |
| 09 | 2.2437: Recover waste heat from equipment | $975 | $1,500 | - | - |
$975
-
MMBtu
|
- | - | |
| 10 | 2.1222: Install turbulators | $543 | $115 | - | - |
$543
-
MMBtu
|
- | - | |
| 11 | 2.2136: Install / repair insulation on steam lines | $173 | $250 | - | - |
$173
-
MMBtu
|
- | - | |
| 12 | 3.8141: Regenerate cleaning solvent on-site and reuse | $44,983 | $302,000 |
$(-892.0)
(-14,623)
kWh
|
- | - |
$58,375
-
lb
|
$(-12,500.0) | |
| TOTAL RECOMMENDED | $105,956 | $442,973 |
$47,753
1,090,155
kWh
|
$6,290
-
kW-mo/yr
|
$6,039
-
MMBtu
|
$58,375
-
lb
|
$(-12,500.0) | ||
| TOTAL IMPLEMENTED | $24,347 | $124,588 |
$18,206
398,902
kWh
|
$4,993
-
kW-mo/yr
|
$1,148
-
MMBtu
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs