ITAC Assessment: BD0413
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ITAC Assessment: BD0413
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Assessment Year 2012
Principal Product Polymer polishing pads
NAICS 334416: Capacitor, Resistor, Coil, Transformer, and Other Inductor Manufacturing
SIC 3674: Semiconductors and Related Devices
Sales Range $10
M
to 50
M
# of Employees 70
Plant Area 40,227
ft2
Annual Production 72,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $172,449 2,302,023
kWh
Electricity Demand $30,135 5,164
kW-mo/yr
Electricity Fees $3,482 -
Natural Gas $19,934 2,671
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $19,911 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $6,287

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7447: Install vinyl strip / high speed / air curtain doors $3,209 $12,000 - - $3,209
-
MMBtu
- - -
02 2.4133: Use most efficient type of electric motors $5,063 $3,690 $4,403
58,789
kWh
$660
-
kW-mo/yr
- - - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $3,599 $3,696 $2,958
39,489
kWh
$641
-
kW-mo/yr
- - - -
04 2.4221: Install compressor air intakes in coolest locations $2,421 $300 $1,937
25,861
kWh
$484
-
kW-mo/yr
- - - -
05 2.7135: Install occupancy sensors $1,935 $2,100 $1,313
17,537
kWh
$622
-
kW-mo/yr
- - - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $1,398 $20 $1,212
16,176
kWh
$186
-
kW-mo/yr
- - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $753 $500 $449
5,992
kWh
$48
-
kW-mo/yr
- - $112 $144
08 2.3137: Use power during off-peak periods $555 $20 - $555
-
kW-mo/yr
- - - -
09 3.4114: Replace city water with recycled water via cooling tower $978 $1,200 $(-7.0)
(-93)
kWh
$(-7.0)
-
kW-mo/yr
- $1,192
-
Tgal
$(-200.0) -
TOTAL RECOMMENDED $19,911 $23,526 $12,265
163,751
kWh
$3,189
-
kW-mo/yr
$3,209
-
MMBtu
$1,192
-
Tgal
$(-88.0) $144
TOTAL IMPLEMENTED $6,287 $6,296 $4,720
63,018
kWh
$1,311
-
kW-mo/yr
- - $112 $144
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs