ITAC Assessment: MZ0237
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ITAC Assessment: MZ0237
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Assessment Year 2017
Principal Product lead acid batteries
NAICS 335911: Storage Battery Manufacturing
SIC 3692: Primary Batteries, Dry and Wet
Sales Range $100
M
to 500
M
# of Employees 260
Plant Area 325,000
ft2
Annual Production 11,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,233,714 43,774,833
kWh
Electricity Demand $817,035 83,244
kW-mo/yr
Natural Gas $195,262 54,193
MMBtu
Waste Disposal Costs
Water Usage $121,882 26,624,409
Tgal
TOTAL YEARLY COSTS $3,367,892
RECOMMENDED SAVINGS* $76,094 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $68,284

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7111: Reduce illumination to minimum necessary levels $3,793 - $3,002
58,867
kWh
$791
-
kW-mo/yr
-
02 2.7135: Install occupancy sensors $262 $800 $190
3,728
kWh
$72
-
kW-mo/yr
-
03 2.7111: Reduce illumination to minimum necessary levels $7,548 - $5,974
117,138
kWh
$1,574
-
kW-mo/yr
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $599 $50 $469
9,202
kWh
$129
-
kW-mo/yr
-
05 2.2437: Recover waste heat from equipment $36,123 $11,000 - - $36,123
-
MMBtu
06 2.4231: Reduce the pressure of compressed air to the minimum required $5,362 $25,000 $4,246
83,250
kWh
$1,116
-
kW-mo/yr
-
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $69 - $69
1,364
kWh
- -
08 2.7221: Lower temperature during the winter season and vice-versa $22,338 - $22,338
438,000
kWh
- -
TOTAL RECOMMENDED $76,094 $36,850 $36,288
711,549
kWh
$3,682
-
kW-mo/yr
$36,123
-
MMBtu
TOTAL IMPLEMENTED $68,284 $36,050 $30,124
590,683
kWh
$2,037
-
kW-mo/yr
$36,123
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs