ITAC Assessment: BD0406
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ITAC Assessment: BD0406
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Assessment Year 2012
Principal Product Heat and serve entrees
NAICS 311991: Perishable Prepared Food Manufacturing
SIC 2099: Food Preparations, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 85
Plant Area 30,578
ft2
Annual Production 85,000,000
lb
Production Hrs. Annual 3,756
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $107,931 2,361,263
kWh
Electricity Demand $26,623 5,913
kW-mo/yr
Electricity Fees $23,944 -
Natural Gas $72,818 9,970
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $101,161 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,632

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Water Consumption Savings
01 2.7447: Install vinyl strip / high speed / air curtain doors $31,639 $4,573 $28,831
630,868
kWh
- - $2,808 -
02 2.2437: Recover waste heat from equipment $15,397 $800 - - $15,397
-
MMBtu
- -
03 2.1213: Direct warmest air to combustion intake $12,730 $10,000 - - $12,730
-
MMBtu
- -
04 2.2414: Use waste heat from hot flue gases to preheat $8,394 $3,000 - - $8,394
-
MMBtu
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $4,151 $7,591 $3,156
69,083
kWh
$995
-
kW-mo/yr
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,404 $500 $2,999
65,611
kWh
$405
-
kW-mo/yr
- - -
07 2.4234: Cool compressor air intake with heat exchanger $2,394 $9,400 $2,192
32,675
kWh
$202
-
kW-mo/yr
- - -
08 2.4133: Use most efficient type of electric motors $2,126 $3,350 $1,616
35,354
kWh
$510
-
kW-mo/yr
- - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $1,962 $2,736 $1,460
31,938
kWh
$502
-
kW-mo/yr
- - -
10 2.7135: Install occupancy sensors $1,808 $1,350 $1,227
26,859
kWh
$581
-
kW-mo/yr
- - -
11 2.1222: Install turbulators $772 $1,500 - - $772
-
MMBtu
- -
12 2.4221: Install compressor air intakes in coolest locations $434 $150 $332
7,256
kWh
$103
-
kW-mo/yr
- - -
13 2.4231: Reduce the pressure of compressed air to the minimum required $254 $10 $193
4,223
kWh
$61
-
kW-mo/yr
- - -
14 3.4115: Recover and reuse cooling water $15,696 $2,200 - - - - $15,696
-
Tgal
TOTAL RECOMMENDED $101,161 $47,160 $42,005
903,867
kWh
$3,359
-
kW-mo/yr
$37,293
-
MMBtu
$2,808 $15,696
-
Tgal
TOTAL IMPLEMENTED $14,632 $6,360 $4,419
96,693
kWh
$1,047
-
kW-mo/yr
$9,166
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs