| Assessment Year | 2010 |
|---|---|
| Principal Product | Mining and Aggregate Parts |
| NAICS | 331524: Aluminum Foundries (except Die-Casting) |
| SIC | 3369: Nonferrous Foundries, Except Aluminum and Copper |
| Sales Range | $50 M to 100M |
| # of Employees | 180 |
| Plant Area |
164,784
ft2
|
| Annual Production | 5,821,157
lb
|
| Production Hrs. Annual | 5,824
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $445,442 | 7,146,430 |
kWh
|
$0.062 |
| Electricity Demand | $59,678 | 24,442 |
kW-mo/yr
|
$2.44 |
| Electricity Fees | $93,627 | - |
|
- |
| Natural Gas | $140,399 | 16,191 |
MMBtu
|
$8.67 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $110,184 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $45,505 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $40,618 | $24,140 |
$38,319
457,263
kWh
|
$2,299
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.7447: Install vinyl strip / high speed / air curtain doors | $24,197 | $70,000 | - | - |
$12,297
-
MMBtu
|
$11,900 | - | |
| 03 | 2.7231: Use radiant heater for spot heating | $17,856 | $30,000 | - | - |
$17,856
-
MMBtu
|
- | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $14,634 | $40 |
$13,834
159,114
kWh
|
$800
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4314: Use synthetic lubricant | $5,789 | $2,000 |
$5,789
69,080
kWh
|
- | - | - | - | |
| 06 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,137 | $2,500 |
$1,526
18,206
kWh
|
$611
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7135: Install occupancy sensors | $2,065 | $1,350 |
$1,922
22,937
kWh
|
$143
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,069 | $725 |
$697
8,322
kWh
|
$28
-
kW-mo/yr
|
- | $144 | $200 | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $812 | $2,060 |
$766
9,139
kWh
|
$46
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.4133: Use most efficient type of electric motors | $591 | $1,900 |
$422
5,036
kWh
|
$169
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.4221: Install compressor air intakes in coolest locations | $416 | $600 |
$358
5,865
kWh
|
$58
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $110,184 | $135,315 |
$63,633
754,962
kWh
|
$4,154
-
kW-mo/yr
|
$30,153
-
MMBtu
|
$12,044 | $200 | ||
| TOTAL IMPLEMENTED | $45,505 | $78,575 |
$19,167
222,754
kWh
|
$1,797
-
kW-mo/yr
|
$12,297
-
MMBtu
|
$12,044 | $200 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs