| Assessment Year | 2010 |
|---|---|
| Principal Product | Automotive Bumpers |
| NAICS | 336370: Motor Vehicle Metal Stamping |
| SIC | 3465: Automotive Stampings |
| Sales Range | $50 M to 100M |
| # of Employees | 350 |
| Plant Area |
120,000
ft2
|
| Annual Production | 895,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $750,289 | 14,613,438 |
kWh
|
$0.051 |
| Electricity Demand | $149,915 | 32,461 |
kW-mo/yr
|
$4.62 |
| Electricity Fees | $33,402 | - |
|
- |
| Natural Gas | $1,040,811 | 128,402 |
MMBtu
|
$8.11 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $111,596 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $20,090 | $19,121 |
$17,698
296,953
kWh
|
$2,392
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.7135: Install occupancy sensors | $803 | $450 |
$640
10,735
kWh
|
$163
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $850 | $450 |
$595
9,986
kWh
|
$64
-
kW-mo/yr
|
- | - | $86 | $105 | |
| 04 | 2.7134: Use photocell controls | $328 | $100 |
$270
4,521
kWh
|
$58
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $5,367 | $2,000 |
$4,685
78,604
kWh
|
$682
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4314: Use synthetic lubricant | $10,513 | $1,000 |
$9,149
153,505
kWh
|
$1,364
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,960 | - |
$3,505
51,168
kWh
|
$455
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.2426: Use waste heat from flue gases to heat space conditioning air | $10,366 | $10,000 | - | - |
$10,366
-
MMBtu
|
- | - | - | |
| 09 | 2.2426: Use waste heat from flue gases to heat space conditioning air | $7,942 | $8,000 | - | - |
$7,942
-
MMBtu
|
- | - | - | |
| 10 | 2.2414: Use waste heat from hot flue gases to preheat | $10,935 | $8,000 | - | - |
$10,935
-
MMBtu
|
- | - | - | |
| 11 | 2.2511: Insulate bare equipment | $7,420 | $3,130 | - | - |
$7,420
-
MMBtu
|
- | - | - | |
| 12 | 2.7447: Install vinyl strip / high speed / air curtain doors | $3,145 | $3,600 | - | - |
$3,145
-
MMBtu
|
- | - | - | |
| 13 | 2.4133: Use most efficient type of electric motors | $27,993 | $39,800 |
$23,352
391,811
kWh
|
$4,641
-
kW-mo/yr
|
- | - | - | - | |
| 14 | 3.4151: Minimize water usage | $1,884 | $3,920 | - | - | - |
$1,884
-
Tgal
|
- | - | |
| TOTAL RECOMMENDED | $111,596 | $99,571 |
$59,894
997,283
kWh
|
$9,819
-
kW-mo/yr
|
$39,808
-
MMBtu
|
$1,884
-
Tgal
|
$86 | $105 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs