ITAC Assessment: BD0355
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ITAC Assessment: BD0355
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Assessment Year 2009
Principal Product Machined Castings and Forgings
NAICS 332710: Machine Shops
SIC 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 180
Plant Area 218,000
ft2
Annual Production 100,000
units
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $222,353 2,709,793
kWh
Natural Gas $13,931 1,468
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $61,901 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,891

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $14,898 $14,153 $14,898
825
kWh
- - -
02 2.7111: Reduce illumination to minimum necessary levels $562 $1,500 $562
32
kWh
- - -
03 2.7111: Reduce illumination to minimum necessary levels $5,571 $329 $5,116
283
kWh
- - $455
04 2.7135: Install occupancy sensors $5,326 $3,675 $5,326
295
kWh
- - -
05 2.4221: Install compressor air intakes in coolest locations $3,020 $1,500 $3,020
167
kWh
- - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $5,871 - $5,871
325
kWh
- - -
07 2.7447: Install vinyl strip / high speed / air curtain doors $26,653 $48,000 - $2,653
-
MMBtu
$24,000 -
TOTAL RECOMMENDED $61,901 $69,157 $34,793
1,927
kWh
$2,653
-
MMBtu
$24,000 $455
TOTAL IMPLEMENTED $8,891 $1,500 $8,891
492
kWh
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs