| Assessment Year | 2008 |
|---|---|
| Principal Product | Ductile iron castings |
| NAICS | 331511: Iron Foundries |
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $5 M to 10M |
| # of Employees | 66 |
| Plant Area |
38,000
ft2
|
| Annual Production | 7,000,000
lb
|
| Production Hrs. Annual | 4,394
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $397,718 | 7,341,985 |
kWh
|
$0.054 |
| Electricity Demand | $124,637 | 33,592 |
kW-mo/yr
|
$3.71 |
| Electricity Fees | $84,704 | - |
|
- |
| Natural Gas | $56,788 | 12,159 |
MMBtu
|
$4.67 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $51,725 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $3,173 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,172 | $6,590 |
$5,200
95,947
kWh
|
$972
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.7135: Install occupancy sensors | $383 | $601 |
$302
5,578
kWh
|
$81
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $261 | $301 |
$180
3,329
kWh
|
$17
-
kW-mo/yr
|
- | $29 | $35 | |
| 04 | 2.4221: Install compressor air intakes in coolest locations | $1,269 | $101 |
$1,069
19,730
kWh
|
$200
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.2437: Recover waste heat from equipment | $3,573 | $751 | - | - |
$3,573
-
MMBtu
|
- | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $885 | $2 |
$746
13,767
kWh
|
$139
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,173 | $801 |
$2,673
49,307
kWh
|
$500
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4133: Use most efficient type of electric motors | $3,407 | $4,191 |
$2,881
53,154
kWh
|
$526
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $844 | $845 |
$713
13,152
kWh
|
$131
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.7447: Install vinyl strip / high speed / air curtain doors | $31,758 | $72,001 | - | - |
$3,633
-
MMBtu
|
$28,125 | - | |
| TOTAL RECOMMENDED | $51,725 | $86,184 |
$13,764
253,964
kWh
|
$2,566
-
kW-mo/yr
|
$7,206
-
MMBtu
|
$28,154 | $35 | ||
| TOTAL IMPLEMENTED | $3,173 | $801 |
$2,673
49,307
kWh
|
$500
-
kW-mo/yr
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs