ITAC Assessment: SF0341
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ITAC Assessment: SF0341
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Assessment Year 2007
Principal Product Investment Castings
NAICS 331410: Nonferrous Metal (except Aluminum) Smelting and Refining
SIC 3339: Primary Smelting and Refining of Nonferrous Metals, Except Copper and Aluminum
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 65,000
ft2
Annual Production 15,000,000
pieces
Production Hrs. Annual 8,736
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $545,103 6,681,600
kWh
Electricity Demand $291,906 17,234
kW-mo/yr
Natural Gas $535,558 43,923
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $235,244 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $130,649

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings One-time Revenue or Avoided Cost Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $5,716 - - - $5,716
-
MMBtu
- -
02 2.2135: Repair and eliminate steam leaks $2,998 - - - $2,998
-
MMBtu
- -
03 2.2135: Repair and eliminate steam leaks $529 - $529
14,036
kWh
- - - -
04 2.4133: Use most efficient type of electric motors $4,392 $919 $3,307
94,072
kWh
$1,085
-
kW-mo/yr
- - -
05 2.8114: Change rate schedules or other changes in utility service $99,580 $37,915 - - - - $99,580
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $18,960 $9,373 $13,954
173,409
kWh
$5,006
-
kW-mo/yr
- - -
07 2.7241: Install outside air damper / economizer on hvac unit $20,686 $15,000 - - $20,686
-
MMBtu
- -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,585 $1,620 - $1,585
-
kW-mo/yr
- - -
09 2.1243: Use heat from boiler blowdown to preheat boiler feed water $51,342 $60,000 - - $51,342
-
MMBtu
- -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $1,113 $1,512 $773
9,362
kWh
$340
-
kW-mo/yr
- - -
11 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $9,983 $19,920 $9,983
124,064
kWh
- - - -
12 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $904 $2,887 $904
11,239
kWh
- - - -
13 3.5218: Reuse / recycle/ sell rubber products $17,456 - - - - $17,456
-
lb
-
TOTAL RECOMMENDED $235,244 $149,146 $29,450
426,182
kWh
$8,016
-
kW-mo/yr
$80,742
-
MMBtu
$17,456
-
lb
$99,580
TOTAL IMPLEMENTED $130,649 $106,832 $27,773
405,581
kWh
$7,676
-
kW-mo/yr
$77,744
-
MMBtu
$17,456
-
lb
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs