| Assessment Year | 2008 |
|---|---|
| Principal Product | Couplings For Hoses |
| NAICS | 332912: Fluid Power Valve and Hose Fitting Manufacturing |
| SIC | 3492: Fluid Power Valves and Hose Fittings |
| Sales Range | $10 M to 50M |
| # of Employees | 180 |
| Plant Area |
115,200
ft2
|
| Annual Production | 20,000,000
lb
|
| Production Hrs. Annual | 6,864
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $491,354 | 7,071,110 |
kWh
|
$0.069 |
| Electricity Demand | $71,430 | 15,436 |
kW-mo/yr
|
$4.63 |
| Electricity Fees | $7,230 | - |
|
- |
| Natural Gas | $52,424 | 7,650 |
MMBtu
|
$6.85 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $868,378 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $93,388 | $17,061 |
$83,646
1,203,545
kWh
|
$9,742
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.7135: Install occupancy sensors | $4,786 | $1,501 |
$4,143
59,610
kWh
|
$643
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $468 | $381 |
$278
3,995
kWh
|
$25
-
kW-mo/yr
|
- | $69 | $96 | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $6,817 | $2 |
$6,104
87,821
kWh
|
$713
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $4,013 | $1,501 |
$3,594
51,712
kWh
|
$419
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $68,540 | $501 |
$61,390
883,295
kWh
|
$7,150
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.2437: Recover waste heat from equipment | $4,077 | $2,001 | - | - |
$4,077
-
MMBtu
|
- | - | - | |
| 08 | 2.7231: Use radiant heater for spot heating | $8,829 | $30,001 | - | - |
$8,829
-
MMBtu
|
- | - | - | |
| 09 | 2.7447: Install vinyl strip / high speed / air curtain doors | $15,245 | $12,000 | - | - |
$7,757
-
MMBtu
|
$7,488 | - | - | |
| 10 | 4.111: Add equipment/ operators to reduce production bottleneck | $662,215 | $1,001 | - | - | - | $141,856 | - | $520,359 | |
| TOTAL RECOMMENDED | $868,378 | $65,950 |
$159,155
2,289,978
kWh
|
$18,692
-
kW-mo/yr
|
$20,663
-
MMBtu
|
$149,413 | $96 | $520,359 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs