| Assessment Year | 2008 |
|---|---|
| Principal Product | Magnet and Bare Wire |
| NAICS | 335929: Other Communication and Energy Wire Manufacturing |
| SIC | 3357: Drawing and Insulating of Nonferrous Wire |
| Sales Range | less than $500 k |
| # of Employees | 117 |
| Plant Area |
315,000
ft2
|
| Annual Production | 90,000,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,168,846 | 27,021,399 |
kWh
|
$0.043 |
| Natural Gas | $3,338,220 | 431,554 |
MMBtu
|
$7.74 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,008,877 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $113,035 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $164,329 | $79,501 | - |
$164,329
-
MMBtu
|
- | - | |
| 02 | 2.1221: Replace obsolete burners with more efficient ones | $418,023 | $75,001 | - |
$418,023
-
MMBtu
|
- | - | |
| 03 | 2.7491: Insulate glazing, walls, ceilings, and roofs | $109,544 | $73,511 | - |
$109,544
-
MMBtu
|
- | - | |
| 04 | 2.4314: Use synthetic lubricant | $2,411 | $501 |
$2,411
201
kWh
|
- | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $1,503 | $301 |
$1,503
125
kWh
|
- | - | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,080 | $2 |
$1,080
90
kWh
|
- | - | - | |
| 07 | 2.2437: Recover waste heat from equipment | $3,206 | $1,001 |
$3,206
417
kWh
|
- | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $9,839 | $11,251 |
$9,281
773
kWh
|
- | $364 | $194 | |
| 09 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $16,170 | $3,201 |
$15,288
1,273
kWh
|
- | $401 | $481 | |
| 10 | 2.7447: Install vinyl strip / high speed / air curtain doors | $170,135 | $408,001 | - |
$135,095
-
MMBtu
|
$35,040 | - | |
| 11 | 2.4133: Use most efficient type of electric motors | $41,990 | $152,661 |
$41,990
3,497
kWh
|
- | - | - | |
| 12 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $21,954 | $24,629 |
$21,954
1,828
kWh
|
- | - | - | |
| 13 | 2.1222: Install turbulators | $43,567 | $5,801 | - |
$43,567
-
MMBtu
|
- | - | |
| 14 | 2.1213: Direct warmest air to combustion intake | $5,126 | $901 | - |
$5,126
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $1,008,877 | $836,263 |
$96,713
8,204
kWh
|
$875,684
-
MMBtu
|
$35,805 | $675 | ||
| TOTAL IMPLEMENTED | $113,035 | $74,014 |
$3,491
291
kWh
|
$109,544
-
MMBtu
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs