| Assessment Year | 2007 |
|---|---|
| Principal Product | Crankshafts |
| NAICS | 332119: Metal Crown, Closure, and Other Metal Stamping (except Automotive) |
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $50 M to 100M |
| # of Employees | 275 |
| Plant Area |
175,000
ft2
|
| Annual Production | 200,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $2,634,538 | 62,828,340 |
kWh
|
$0.042 |
| Natural Gas | $202,327 | 18,887 |
MMBtu
|
$10.71 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $264,728 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $9,262 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $161,695 | $11,200 | - | - |
$161,695
-
MMBtu
|
- | - | |
| 02 | 2.7447: Install vinyl strip / high speed / air curtain doors | $8,418 | $15,000 | - | - |
$8,418
-
MMBtu
|
- | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $39,183 | $10,000 |
$39,183
935,152
kWh
|
- | - | - | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $21,908 | - |
$21,908
522,854
kWh
|
- | - | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $13,004 | $2,000 |
$13,004
310,361
kWh
|
- | - | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,814 | $3,375 |
$5,402
246,692
kWh
|
$3,953
-
kW-mo/yr
|
- | $417 | $1,042 | |
| 07 | 2.7134: Use photocell controls | $4,835 | $800 |
$1,589
72,571
kWh
|
$2,791
-
kW-mo/yr
|
- | $130 | $325 | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,427 | $9,000 |
$2,556
116,733
kWh
|
$1,871
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $444 | $505 |
$124
5,663
kWh
|
$78
-
kW-mo/yr
|
- | $106 | $136 | |
| TOTAL RECOMMENDED | $264,728 | $51,880 |
$83,766
2,210,026
kWh
|
$8,693
-
kW-mo/yr
|
$170,113
-
MMBtu
|
$653 | $1,503 | ||
| TOTAL IMPLEMENTED | $9,262 | $9,800 |
$4,145
189,304
kWh
|
$4,662
-
kW-mo/yr
|
- | $130 | $325 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs