ITAC Assessment: BD0308
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ITAC Assessment: BD0308
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Assessment Year 2006
Principal Product Automotive Bumpers
NAICS 336211: Motor Vehicle Body Manufacturing
SIC 3465: Automotive Stampings
Sales Range $10
M
to 50
M
# of Employees 400
Plant Area 70,000
ft2
Annual Production 0
units
Production Hrs. Annual 8,760
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $260,330 10,157,221
kWh
Electricity Demand $180,879 17,227
kW-mo/yr
Natural Gas $452,370 51,667
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $130,906 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $130,906

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Water Consumption Savings
01 2.1221: Replace obsolete burners with more efficient ones $55,089 $7,500 - - $55,089
-
MMBtu
- - -
02 2.2437: Recover waste heat from equipment $16,718 $15,000 - - $16,718
-
MMBtu
- - -
03 2.7447: Install vinyl strip / high speed / air curtain doors $47,488 $24,000 - - $47,488
-
MMBtu
- - -
04 2.4133: Use most efficient type of electric motors $7,806 $30,100 $4,905
191,621
kWh
$2,901
-
kW-mo/yr
- - - -
05 2.4221: Install compressor air intakes in coolest locations $1,996 $1,500 $1,278
49,933
kWh
$718
-
kW-mo/yr
- - - -
06 2.7135: Install occupancy sensors $1,394 $1,275 $750
29,280
kWh
$644
-
kW-mo/yr
- - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $161 $160 $51
1,997
kWh
$28
-
kW-mo/yr
- $34 $48 -
08 3.4151: Minimize water usage $254 $1,150 - - - - - $254
-
Tgal
TOTAL RECOMMENDED $130,906 $80,685 $6,984
272,831
kWh
$4,291
-
kW-mo/yr
$119,295
-
MMBtu
$34 $48 $254
-
Tgal
TOTAL IMPLEMENTED $130,906 $80,685 $6,984
272,831
kWh
$4,291
-
kW-mo/yr
$119,295
-
MMBtu
$34 $48 $254
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs