ITAC Assessment: BD0305
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ITAC Assessment: BD0305
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Assessment Year 2006
Principal Product Machine Parts and Metal Stamling
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 110
Plant Area 85,000
ft2
Annual Production 57,224,700
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $66,802 1,428,360
kWh
Electricity Demand $8,563 4,094
kW-mo/yr
Natural Gas $16,789 1,572
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $103,640 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $99,911

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.7447: Install vinyl strip / high speed / air curtain doors $96,779 $48,000 - - $6,299
-
MMBtu
$90,480
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,132 $1,000 $2,884
61,624
kWh
$248
-
kW-mo/yr
- -
03 2.7135: Install occupancy sensors $2,072 $225 $1,917
40,960
kWh
$155
-
kW-mo/yr
- -
04 2.4133: Use most efficient type of electric motors $789 $3,540 $648
13,847
kWh
$141
-
kW-mo/yr
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $638 - $587
12,537
kWh
$51
-
kW-mo/yr
- -
06 2.4221: Install compressor air intakes in coolest locations $230 $300 $197
4,201
kWh
$33
-
kW-mo/yr
- -
TOTAL RECOMMENDED $103,640 $53,065 $6,233
133,169
kWh
$628
-
kW-mo/yr
$6,299
-
MMBtu
$90,480
TOTAL IMPLEMENTED $99,911 $49,000 $2,884
61,624
kWh
$248
-
kW-mo/yr
$6,299
-
MMBtu
$90,480
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs