| Assessment Year | 2006 |
|---|---|
| Principal Product | Orthodics and Ankle Braces |
| NAICS | 339113: Surgical Appliance and Supplies Manufacturing |
| SIC | 3842: Orthopedic, Prosthetic, and Surgical Appliances and Supplies |
| Sales Range | $5 M to 10M |
| # of Employees | 90 |
| Plant Area |
40,000
ft2
|
| Annual Production | 122,000
pieces
|
| Production Hrs. Annual | 2,210
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $61,419 | 979,300 |
kWh
|
$0.063 |
| Electricity Demand | $9,814 | 4,179 |
kW-mo/yr
|
$2.35 |
| Electricity Fees | $3,283 | - |
|
- |
| Natural Gas | $6,692 | 617 |
MMBtu
|
$10.85 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $16,270 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $5,239 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7111: Reduce illumination to minimum necessary levels | $3,774 | - |
$3,136
50,016
kWh
|
$638
-
kW-mo/yr
|
- | - | |
| 02 | 2.7221: Lower temperature during the winter season and vice-versa | $3,381 | - |
$3,381
80,683
kWh
|
- | - | - | |
| 03 | 2.7231: Use radiant heater for spot heating | $1,699 | $5,000 | - | - |
$1,699
-
MMBtu
|
- | |
| 04 | 2.7221: Lower temperature during the winter season and vice-versa | $1,130 | - | - | - |
$1,130
-
MMBtu
|
- | |
| 05 | 2.4226: Use / purchase optimum sized compressor | $848 | $260 |
$728
11,608
kWh
|
$120
-
kW-mo/yr
|
- | - | |
| 06 | 2.7135: Install occupancy sensors | $835 | $1,050 |
$696
11,285
kWh
|
$139
-
kW-mo/yr
|
- | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1 | - |
$1
1
kWh
|
- | - | - | |
| 08 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $1,195 | $1,550 |
$1,011
16,124
kWh
|
$184
-
kW-mo/yr
|
- | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $384 | - |
$330
5,263
kWh
|
$54
-
kW-mo/yr
|
- | - | |
| 10 | 2.6231: Utilize controls to operate equipment only when needed | $344 | $500 |
$290
4,624
kWh
|
$54
-
kW-mo/yr
|
- | - | |
| 11 | 2.4133: Use most efficient type of electric motors | $304 | $2,550 |
$245
3,910
kWh
|
$59
-
kW-mo/yr
|
- | - | |
| 12 | 3.4151: Minimize water usage | $2,375 | $1,725 | - | - | - |
$2,375
-
Tgal
|
|
| TOTAL RECOMMENDED | $16,270 | $12,635 |
$9,818
183,514
kWh
|
$1,248
-
kW-mo/yr
|
$2,829
-
MMBtu
|
$2,375
-
Tgal
|
||
| TOTAL IMPLEMENTED | $5,239 | $500 |
$4,001
90,570
kWh
|
$108
-
kW-mo/yr
|
$1,130
-
MMBtu
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs