| Assessment Year | 2006 |
|---|---|
| Principal Product | Compactors |
| NAICS | 333120: Construction Machinery Manufacturing |
| SIC | 3531: Construction Machinery and Equipment |
| Sales Range | $100 M to 500M |
| # of Employees | 250 |
| Plant Area |
210,000
ft2
|
| Annual Production | 1,475
pieces
|
| Production Hrs. Annual | 4,160
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $227,396 | 3,829,842 |
kWh
|
$0.059 |
| Electricity Fees | $11,870 | - |
|
- |
| Natural Gas | $220,193 | 29,872 |
MMBtu
|
$7.37 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,856,615 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $1,815,654 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $94,570 | $91,000 | - |
$94,570
-
MMBtu
|
- | - | - | - | |
| 02 | 2.2437: Recover waste heat from equipment | $43,599 | $22,780 | - |
$43,599
-
MMBtu
|
- | - | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,786 | $1,800 |
$2,786
50,138
kWh
|
- | - | - | - | - | |
| 04 | 2.7134: Use photocell controls | $1,759 | $1,750 |
$1,602
26,954
kWh
|
- | $15 | - | - | $142 | |
| 05 | 2.2437: Recover waste heat from equipment | $1,640 | $500 | - |
$1,640
-
MMBtu
|
- | - | - | - | |
| 06 | 2.4133: Use most efficient type of electric motors | $911 | $1,960 |
$911
15,333
kWh
|
- | - | - | - | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $763 | $500 |
$763
12,853
kWh
|
- | - | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $342 | $350 |
$198
3,329
kWh
|
- | $59 | - | - | $85 | |
| 09 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $40,050 | $22,800 | - | - | - | - | $40,050 | - | |
| 10 | 4.446: Automate finishing process | $1,669,200 | $285,000 | - | - | $1,669,200 | - | - | - | |
| 11 | 4.821: Pay bills on time to avoid late fees | $995 | - | - | - | - | $995 | - | - | |
| TOTAL RECOMMENDED | $1,856,615 | $428,440 |
$6,260
108,607
kWh
|
$139,809
-
MMBtu
|
$1,669,274 | $995 | $40,050 | $227 | ||
| TOTAL IMPLEMENTED | $1,815,654 | $403,680 |
$5,349
93,274
kWh
|
$139,809
-
MMBtu
|
$1,669,274 | $995 | - | $227 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs