ITAC Assessment: UF0413
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ITAC Assessment: UF0413
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Assessment Year 2008
Principal Product Wheels
NAICS 331524: Aluminum Foundries (except Die-Casting)
SIC 3365: Aluminum Foundries
Sales Range $10
M
to 50
M
# of Employees 128
Plant Area 62,000
ft2
Annual Production 453,522
pieces
Production Hrs. Annual 8,736
hrs
Location (State) Florida

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $409,526 5,696,324
kWh
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $248,815 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $70,456

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Consumption Savings Increase in Production Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,814 $810 $5,814
80,757
kWh
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $34,500 $54,000 $34,500
487,000
kWh
- - -
03 2.4133: Use most efficient type of electric motors $4,206 $16,270 $4,206
56,055
kWh
- - -
04 2.7135: Install occupancy sensors $1,150 $219 $1,150
18,257
kWh
- - -
05 2.7141: Lower light fixtures in high ceiling areas $14,800 $1,117 $14,800
208,927
kWh
- - -
06 2.4221: Install compressor air intakes in coolest locations $13,321 $13,321 $13,321
211,444
kWh
- - -
07 2.2441: Preheat boiler makeup water with waste process heat $12,742 $20,000 - $12,742
-
MMBtu
- -
08 2.4225: Install common header on compressors $871 $2,000 $871
13,802
kWh
- - -
09 2.7243: Improve air circulation with destratification fans / other methods $151,840 $16,695 - - - $151,840
10 3.4116: Meter recycled water (to reduce sewer charges) $9,571 $1,500 - - $9,571
-
Tgal
-
TOTAL RECOMMENDED $248,815 $125,932 $74,662
1,076,242
kWh
$12,742
-
MMBtu
$9,571
-
Tgal
$151,840
TOTAL IMPLEMENTED $70,456 $71,467 $70,456
1,020,187
kWh
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Consumption Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs