ITAC Assessment: BD0280
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ITAC Assessment: BD0280
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Assessment Year 2004
Principal Product Pressure Sensitive Tapes
NAICS 322220: Paper Bag and Coated and Treated Paper Manufacturing
SIC 2672: Coated and Laminated Paper, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 58
Plant Area 188,950
ft2
Annual Production 19,680
thousand feet
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $233,350 5,954,400
kWh
Electricity Demand $80,352 13,392
kW-mo/yr
Electricity Fees $31,207 -
Natural Gas $484,658 77,050
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $113,975 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $29,546

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2437: Recover waste heat from equipment $34,711 $34,000 - - $34,711
-
MMBtu
02 2.7231: Use radiant heater for spot heating $30,129 $31,500 - - $30,129
-
MMBtu
03 2.1133: Adjust burners for efficient operation $13,187 $1,000 - - $13,187
-
MMBtu
04 2.7135: Install occupancy sensors $10,565 $5,850 $7,398
188,697
kWh
$3,167
-
kW-mo/yr
-
05 2.1133: Adjust burners for efficient operation $10,110 $1,000 - - $10,110
-
MMBtu
06 2.2437: Recover waste heat from equipment $5,694 $9,500 - - $5,694
-
MMBtu
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,514 $1,400 $2,714
69,226
kWh
$800
-
kW-mo/yr
-
08 2.1213: Direct warmest air to combustion intake $3,413 $2,000 - - $3,413
-
MMBtu
09 2.4231: Reduce the pressure of compressed air to the minimum required $1,944 - $1,502
38,320
kWh
$442
-
kW-mo/yr
-
10 2.4322: Use or replace with energy efficient substitutes $708 $750 $547
13,965
kWh
$161
-
kW-mo/yr
-
TOTAL RECOMMENDED $113,975 $87,000 $12,161
310,208
kWh
$4,570
-
kW-mo/yr
$97,244
-
MMBtu
TOTAL IMPLEMENTED $29,546 $10,250 $11,614
296,243
kWh
$4,409
-
kW-mo/yr
$13,523
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs