ITAC Assessment: BD0284
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ITAC Assessment: BD0284
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Assessment Year 2005
Principal Product Blown film trash bags
NAICS 326111: Plastics Bag and Pouch Manufacturing
SIC 2673: Plastics, Foil, and Coated Paper Bags
Sales Range $5
M
to 10
M
# of Employees 250
Plant Area 90,000
ft2
Annual Production 76,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $662,065 18,009,885
kWh
Electricity Demand $118,063 26,646
kW-mo/yr
Electricity Fees $94,754 -
Natural Gas $12,401 1,545
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $43,604 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $34,866

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.4221: Install compressor air intakes in coolest locations $6,372 $800 $6,372
173,150
kWh
- - - - -
02 2.4314: Use synthetic lubricant $7,827 $2,200 $6,718
182,560
kWh
$1,109
-
kW-mo/yr
- - - -
03 2.4133: Use most efficient type of electric motors $11,583 $18,820 $10,233
278,070
kWh
$1,350
-
kW-mo/yr
- - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $4,801 $1,464 $3,621
98,392
kWh
$597
-
kW-mo/yr
- - $315 $268
05 2.7142: Utilize higher efficiency lamps and/or ballasts $170 $360 $110
2,996
kWh
- - - $52 $8
06 2.7231: Use radiant heater for spot heating $7,427 $4,800 - - $7,427
-
MMBtu
- - -
07 2.6231: Utilize controls to operate equipment only when needed $911 - - $911
-
kW-mo/yr
- - - -
08 2.7135: Install occupancy sensors $967 $900 $734
19,946
kWh
$233
-
kW-mo/yr
- - - -
09 3.4151: Minimize water usage $3,546 $2,240 - - - $3,546
-
Tgal
- -
TOTAL RECOMMENDED $43,604 $31,584 $27,788
755,114
kWh
$4,200
-
kW-mo/yr
$7,427
-
MMBtu
$3,546
-
Tgal
$367 $276
TOTAL IMPLEMENTED $34,866 $29,384 $21,070
572,554
kWh
$2,180
-
kW-mo/yr
$7,427
-
MMBtu
$3,546
-
Tgal
$367 $276
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs