| Assessment Year | 2004 |
|---|---|
| Principal Product | Ferrous metal parts |
| NAICS | 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing |
| SIC | 3999: Manufacturing Industries, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 125 |
| Plant Area |
207,900
ft2
|
| Annual Production | 50,000,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $126,673 | 2,224,909 |
kWh
|
$0.057 |
| Electricity Fees | $25,041 | - |
|
- |
| Natural Gas | $133,516 | 18,128 |
MMBtu
|
$7.37 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $61,821 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $14,544 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $27,550 | $24,000 | - |
$27,550
-
MMBtu
|
- | - | |
| 02 | 2.7447: Install vinyl strip / high speed / air curtain doors | $14,544 | $48,000 | - |
$7,056
-
MMBtu
|
- | $7,488 | |
| 03 | 2.1213: Direct warmest air to combustion intake | $8,381 | $2,000 | - |
$8,381
-
MMBtu
|
- | - | |
| 04 | 2.4133: Use most efficient type of electric motors | $4,365 | $13,346 | n/a |
$4,365
77,392
kWh
|
- | - | - |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,120 | $740 |
$2,120
38,812
kWh
|
- | - | - | |
| 06 | 2.7135: Install occupancy sensors | $1,665 | $225 |
$1,665
29,338
kWh
|
- | - | - | |
| 07 | 2.1222: Install turbulators | $1,362 | $2,150 | - |
$1,362
-
MMBtu
|
- | - | |
| 08 | 2.4221: Install compressor air intakes in coolest locations | $474 | $800 |
$474
8,394
kWh
|
- | - | - | |
| 09 | 3.4115: Recover and reuse cooling water | $1,360 | $4,000 | - | - |
$1,360
-
Tgal
|
- | |
| TOTAL RECOMMENDED | $61,821 | $95,261 |
$8,624
153,936
kWh
|
$44,349
-
MMBtu
|
$1,360
-
Tgal
|
$7,488 | ||
| TOTAL IMPLEMENTED | $14,544 | $48,000 | - |
$7,056
-
MMBtu
|
- | $7,488 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs