| Assessment Year | 2004 |
|---|---|
| Principal Product | Machine Parts, Bent and Fabricated Tubes |
| NAICS | 332996: Fabricated Pipe and Pipe Fitting Manufacturing |
| SIC | 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 385 |
| Plant Area |
155,000
ft2
|
| Annual Production | 500,000
pieces
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $250,398 | 4,871,424 |
kWh
|
$0.051 |
| Electricity Demand | $25,726 | 10,982 |
kW-mo/yr
|
$2.34 |
| Natural Gas | $100,471 | 13,994 |
MMBtu
|
$7.18 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $73,667 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $40,435 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $20,872 | - |
$19,453
378,473
kWh
|
$1,419
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.7447: Install vinyl strip / high speed / air curtain doors | $13,615 | $24,000 | - | - |
$2,383
-
MMBtu
|
- | $11,232 | - | |
| 03 | 2.7231: Use radiant heater for spot heating | $11,491 | $18,616 |
$276
5,371
kWh
|
$52
-
kW-mo/yr
|
$11,163
-
MMBtu
|
- | - | - | |
| 04 | 2.7111: Reduce illumination to minimum necessary levels | $11,396 | $480 |
$10,161
197,683
kWh
|
$741
-
kW-mo/yr
|
- | - | $90 | $404 | |
| 05 | 2.1122: Re-size charging openings or add a movable door on equipment | $4,757 | $1,000 | - | - |
$4,757
-
MMBtu
|
- | - | - | |
| 06 | 2.2437: Recover waste heat from equipment | $2,453 | $3,500 | - | - |
$2,453
-
MMBtu
|
- | - | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $2,382 | $750 |
$2,218
43,698
kWh
|
$164
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.7132: Install timers on light switches in little used areas | $2,173 | $75 |
$1,774
34,505
kWh
|
$146
-
kW-mo/yr
|
- | - | $37 | $216 | |
| 09 | 2.7134: Use photocell controls | $1,040 | $320 |
$903
17,572
kWh
|
$99
-
kW-mo/yr
|
- | - | $10 | $28 | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $353 | $168 |
$254
4,938
kWh
|
$19
-
kW-mo/yr
|
- | - | $50 | $30 | |
| 11 | 3.4151: Minimize water usage | $3,135 | $1,320 | - | - | - |
$3,135
-
Tgal
|
- | - | |
| 12 | 4.322: Eliminate old stock and modify inventory control | - | $3,000 | - | - | - | - | - | - | |
| TOTAL RECOMMENDED | $73,667 | $53,229 |
$35,039
682,240
kWh
|
$2,640
-
kW-mo/yr
|
$20,756
-
MMBtu
|
$3,135
-
Tgal
|
$11,419 | $678 | ||
| TOTAL IMPLEMENTED | $40,435 | $25,313 |
$24,602
479,186
kWh
|
$1,847
-
kW-mo/yr
|
$2,383
-
MMBtu
|
- | $11,329 | $274 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs