| Assessment Year | 2003 |
|---|---|
| Principal Product | Pumpkin Puree |
| NAICS | 311421: Fruit and Vegetable Canning |
| SIC | 2033: Canned Fruits, Vegetables, Preserves, Jams, and Jellies |
| Sales Range | $1 M to 5M |
| # of Employees | 130 |
| Plant Area |
169,000
ft2
|
| Annual Production | 161,280
ton
|
| Production Hrs. Annual | 2,880
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $164,526 | 3,064,807 |
kWh
|
$0.054 |
| Electricity Demand | $26,916 | 11,521 |
kW-mo/yr
|
$2.34 |
| Natural Gas | $716,809 | 152,275 |
MMBtu
|
$4.71 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $327,484 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $230,189 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2135: Repair and eliminate steam leaks | $106,883 | $3,200 | - | - |
$106,883
-
MMBtu
|
- | - | - | - | |
| 02 | 2.2135: Repair and eliminate steam leaks | $73,616 | $4,000 | - | - |
$73,616
-
MMBtu
|
- | - | - | - | |
| 03 | 2.1222: Install turbulators | $20,715 | $4,800 | - | - |
$20,715
-
MMBtu
|
- | - | - | - | |
| 04 | 2.1231: Establish burner maintenance schedule for boilers | $13,506 | $250 | - | - |
$13,506
-
MMBtu
|
- | - | - | - | |
| 05 | 2.2437: Recover waste heat from equipment | $11,077 | $20,000 |
$1,538
28,647
kWh
|
$105
-
kW-mo/yr
|
$7,584
-
MMBtu
|
$1,850
-
Tgal
|
- | - | - | |
| 06 | 2.2511: Insulate bare equipment | $7,951 | $6,000 | - | - |
$7,951
-
MMBtu
|
- | - | - | - | |
| 07 | 2.1213: Direct warmest air to combustion intake | $6,325 | $3,000 | - | - |
$6,325
-
MMBtu
|
- | - | - | - | |
| 08 | 2.4133: Use most efficient type of electric motors | $5,173 | $12,250 |
$4,952
92,255
kWh
|
$221
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 2.7134: Use photocell controls | $3,218 | $225 |
$2,655
49,454
kWh
|
$272
-
kW-mo/yr
|
- | - | $85 | $206 | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,791 | $1,200 |
$2,633
49,044
kWh
|
$158
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,262 | $6,120 |
$1,638
28,388
kWh
|
$191
-
kW-mo/yr
|
- | - | $26 | $407 | - | |
| 12 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,672 | $660 |
$1,599
29,743
kWh
|
$73
-
kW-mo/yr
|
- | - | - | - | - | |
| 13 | 2.7135: Install occupancy sensors | $950 | $1,200 |
$756
13,435
kWh
|
$95
-
kW-mo/yr
|
- | - | $11 | $88 | - | |
| 14 | 2.6231: Utilize controls to operate equipment only when needed | $885 | $200 |
$834
15,531
kWh
|
$51
-
kW-mo/yr
|
- | - | - | - | - | |
| 15 | 2.4231: Reduce the pressure of compressed air to the minimum required | $755 | - |
$712
13,264
kWh
|
$43
-
kW-mo/yr
|
- | - | - | - | - | |
| 16 | 2.7111: Reduce illumination to minimum necessary levels | $575 | $24 |
$440
7,570
kWh
|
$36
-
kW-mo/yr
|
- | - | $6 | $93 | - | |
| 17 | 2.7144: Install spectral reflectors / delamp | $294 | $335 |
$189
3,330
kWh
|
$10
-
kW-mo/yr
|
- | - | $15 | $80 | - | |
| 18 | 2.4221: Install compressor air intakes in coolest locations | $274 | $500 |
$252
4,700
kWh
|
$22
-
kW-mo/yr
|
- | - | - | - | - | |
| 19 | 3.4113: Treat and reuse rinse waters | $29,980 | $10,000 | - | - | - |
$29,980
-
Tgal
|
- | - | - | |
| 20 | 3.4151: Minimize water usage | $11,992 | - | - | - | - |
$11,992
-
Tgal
|
- | - | - | |
| 21 | 4.441: Install automatic packing equipment | $22,695 | $99,000 | - | - | - | - | $22,695 | - | - | |
| 22 | 4.821: Pay bills on time to avoid late fees | $2,256 | - | - | - | - | - | - | - | $2,256 | |
| 23 | 4.447: Automate payroll system | $1,639 | $2,500 | - | - | - | - | $1,639 | - | - | |
| TOTAL RECOMMENDED | $327,484 | $175,464 |
$18,198
335,361
kWh
|
$1,277
-
kW-mo/yr
|
$236,580
-
MMBtu
|
$43,822
-
Tgal
|
$24,477 | $874 | $2,256 | ||
| TOTAL IMPLEMENTED | $230,189 | $43,960 |
$11,967
222,730
kWh
|
$766
-
kW-mo/yr
|
$201,589
-
MMBtu
|
$13,842
-
Tgal
|
$1,739 | $286 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs