| Assessment Year | 2003 |
|---|---|
| Principal Product | Hydraulic Manifolds and Screw In Cartridge Valves |
| NAICS | 332912: Fluid Power Valve and Hose Fitting Manufacturing |
| SIC | 3492: Fluid Power Valves and Hose Fittings |
| Sales Range | $10 M to 50M |
| # of Employees | 113 |
| Plant Area |
56,000
ft2
|
| Annual Production | 2,200,000
pieces
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $164,486 | 3,048,000 |
kWh
|
$0.054 |
| Natural Gas | $31,236 | 6,907 |
MMBtu
|
$4.52 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $313,996 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $93,737 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4231: Reduce the pressure of compressed air to the minimum required | $14,372 | $2,000 | - |
$14,372
-
MMBtu
|
- | - | - | - | |
| 02 | 2.7135: Install occupancy sensors | $13,962 | $8,250 |
$12,205
226,384
kWh
|
- | - | $166 | - | $1,591 | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $13,415 | $1,200 |
$13,415
248,845
kWh
|
- | - | - | - | - | |
| 04 | 2.7447: Install vinyl strip / high speed / air curtain doors | $11,730 | $40,000 | - |
$7,839
-
MMBtu
|
- | $3,891 | - | - | |
| 05 | 2.7111: Reduce illumination to minimum necessary levels | $7,799 | $1,965 |
$6,792
125,991
kWh
|
- | - | $85 | - | $922 | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $3,406 | $1,000 |
$3,406
63,183
kWh
|
- | - | - | - | - | |
| 07 | 2.7231: Use radiant heater for spot heating | $2,458 | $4,000 | - |
$2,458
-
MMBtu
|
- | - | - | - | |
| 08 | 2.4133: Use most efficient type of electric motors | $2,277 | $2,030 |
$2,277
42,255
kWh
|
- | - | - | - | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,840 | - |
$1,840
34,134
kWh
|
- | - | - | - | - | |
| 10 | 2.4235: Remove or close off unneeded compressed air lines | $1,838 | $2,460 |
$1,838
34,091
kWh
|
- | - | - | - | - | |
| 11 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $816 | $185 |
$816
15,150
kWh
|
- | - | - | - | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $567 | $500 |
$323
5,992
kWh
|
- | - | $103 | - | $141 | |
| 13 | 2.7134: Use photocell controls | $168 | $500 |
$136
2,515
kWh
|
- | - | $9 | - | $23 | |
| 14 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $1,772 | $5,500 | - | - |
$1,772
-
lb
|
- | - | - | |
| 15 | 3.5316: Contract a wood pallet recycling company | $1,305 | $4,243 | - | - |
$1,305
-
lb
|
- | - | - | |
| 16 | 4.426: Modify workload | $186,751 | $10,000 | - | - | - | $186,751 | - | - | |
| 17 | 3.6192: Use a less expensive method of waste removal | $49,200 | $1,000 | - | - | - | - | $49,200 | - | |
| 18 | 4.821: Pay bills on time to avoid late fees | $320 | - | - | - | - | - | $320 | - | |
| TOTAL RECOMMENDED | $313,996 | $84,833 |
$43,048
798,540
kWh
|
$24,669
-
MMBtu
|
$3,077
-
lb
|
$191,005 | $49,520 | $2,677 | ||
| TOTAL IMPLEMENTED | $93,737 | $17,905 |
$41,773
774,883
kWh
|
- | - | $251 | $49,200 | $2,513 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs