| Assessment Year | 2003 |
|---|---|
| Principal Product | Sheet and Rollstock Plastic |
| NAICS | 326113: Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing |
| SIC | 3081: Unsupported Plastics Film and Sheet |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
170,000
ft2
|
| Annual Production | 20,000,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Missouri |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $442,447 | 9,425,600 |
kWh
|
$0.047 |
| Electricity Demand | $33,448 | 18,246 |
kW-mo/yr
|
$1.83 |
| Natural Gas | $39,852 | 4,219 |
MMBtu
|
$9.45 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $59,490 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $16,460 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $10,583 | $6,000 | - | - | - |
$10,583
-
MMBtu
|
- | - | - | - | |
| 02 | 2.7231: Use radiant heater for spot heating | $9,264 | $8,000 | - | - | - |
$9,264
-
MMBtu
|
- | - | - | - | |
| 03 | 2.4133: Use most efficient type of electric motors | $5,881 | $21,875 | n/a |
$5,457
150,766
kWh
|
$424
-
kW-mo/yr
|
- | - | - | - | - | - |
| 04 | 2.2511: Insulate bare equipment | $4,752 | $3,450 |
$4,752
101,231
kWh
|
- | - | - | - | - | - | - | |
| 05 | 2.7135: Install occupancy sensors | $2,861 | $1,380 |
$2,591
71,572
kWh
|
$270
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,521 | $700 |
$1,387
38,295
kWh
|
$134
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 07 | 2.7111: Reduce illumination to minimum necessary levels | $658 | $255 |
$529
14,619
kWh
|
$52
-
kW-mo/yr
|
- | - | - | $15 | - | $62 | |
| 08 | 2.4221: Install compressor air intakes in coolest locations | $553 | $1,000 |
$504
13,915
kWh
|
$49
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $453 | $465 |
$205
5,659
kWh
|
$14
-
kW-mo/yr
|
- | - | - | $98 | - | $136 | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $295 | $105 |
$141
3,894
kWh
|
$14
-
kW-mo/yr
|
- | - | - | $50 | - | $90 | |
| 11 | 2.4231: Reduce the pressure of compressed air to the minimum required | $221 | - |
$201
5,557
kWh
|
$20
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 12 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $154 | $80 |
$144
3,984
kWh
|
$10
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 13 | 3.5217: Reuse / recycle/ sell paper products | $9,892 | $2,000 | - | - | $1,000 | - |
$8,892
-
lb
|
- | - | - | |
| 14 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $2,002 | $1,000 | - | - | - | - |
$2,002
-
lb
|
- | - | - | |
| 15 | 3.5316: Contract a wood pallet recycling company | $1,080 | $323 | - | - | - | - |
$1,080
-
lb
|
- | - | - | |
| 16 | 4.231: Purchase equipment instead of leasing | $9,320 | $20,000 | - | - | - | - | - | - | $9,320 | - | |
| TOTAL RECOMMENDED | $59,490 | $66,633 |
$15,911
409,492
kWh
|
$987
-
kW-mo/yr
|
$1,000 |
$19,847
-
MMBtu
|
$11,974
-
lb
|
$163 | $9,320 | $288 | ||
| TOTAL IMPLEMENTED | $16,460 | $6,255 |
$6,280
143,420
kWh
|
$148
-
kW-mo/yr
|
$1,000 | - |
$8,892
-
lb
|
$50 | - | $90 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs