| Assessment Year | 2003 |
|---|---|
| Principal Product | Steel Wires |
| NAICS | 331222: Steel Wire Drawing |
| SIC | 3315: Steel Wiredrawing and Steel Nails and Spikes |
| Sales Range | $10 M to 50M |
| # of Employees | 90 |
| Plant Area |
94,500
ft2
|
| Annual Production | 94,350
ton
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $592,592 | 16,280,000 |
kWh
|
$0.036 |
| Electricity Demand | $2,685 | 23,971 |
kW-mo/yr
|
$0.11 |
| Natural Gas | $554,392 | 148,406 |
MMBtu
|
$3.74 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $344,869 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $42,091 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2442: Preheat combustion air with waste heat | $24,677 | $4,000 | - | - |
$24,677
-
MMBtu
|
- | - | - | - | |
| 02 | 2.2136: Install / repair insulation on steam lines | $16,799 | $33,005 | - | - |
$16,799
-
MMBtu
|
- | - | - | - | |
| 03 | 2.7111: Reduce illumination to minimum necessary levels | $14,062 | $750 |
$13,008
357,357
kWh
|
$64
-
kW-mo/yr
|
- | - | - | $550 | $440 | |
| 04 | 2.4133: Use most efficient type of electric motors | $10,092 | $22,130 |
$10,024
257,357
kWh
|
$68
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $8,436 | $1,000 |
$8,395
230,630
kWh
|
$41
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.4239: Eliminate or reduce compressed air usage | $7,033 | $7,500 |
$7,015
192,718
kWh
|
$18
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.2437: Recover waste heat from equipment | $5,367 | $14,000 | - | - |
$5,367
-
MMBtu
|
- | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,474 | $1,250 |
$3,960
108,780
kWh
|
$19
-
kW-mo/yr
|
- | - | - | $45 | $450 | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,368 | - |
$4,347
119,434
kWh
|
$21
-
kW-mo/yr
|
- | - | - | - | - | |
| 10 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $4,111 | $500 |
$4,106
112,782
kWh
|
$5
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 2.7134: Use photocell controls | $3,929 | $1,250 |
$3,407
93,584
kWh
|
$43
-
kW-mo/yr
|
- | - | - | $45 | $434 | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,951 | $452 |
$1,752
48,132
kWh
|
$8
-
kW-mo/yr
|
- | - | - | $690 | $501 | |
| 13 | 2.7135: Install occupancy sensors | $1,894 | $675 |
$1,424
39,140
kWh
|
$8
-
kW-mo/yr
|
- | - | - | $231 | $231 | |
| 14 | 3.1161: Eliminate/reduce an operation | $33,260 | - | - | - | - | - |
$33,260
-
lb
|
- | - | |
| 15 | 3.4151: Minimize water usage | $14,330 | $400 | - | - | - |
$14,330
-
Tgal
|
- | - | - | |
| 16 | 4.445: Install equipment to move product | $149,760 | $40,000 | - | - | - | - | - | $149,760 | - | |
| 17 | 4.446: Automate finishing process | $38,182 | $54,800 | - | - | - | - | - | $38,182 | - | |
| 18 | 4.447: Automate payroll system | $1,144 | $2,500 | - | - | - | - | - | $1,144 | - | |
| TOTAL RECOMMENDED | $344,869 | $184,212 |
$57,438
1,559,914
kWh
|
$295
-
kW-mo/yr
|
$46,843
-
MMBtu
|
$14,330
-
Tgal
|
$33,260
-
lb
|
$190,647 | $2,056 | ||
| TOTAL IMPLEMENTED | $42,091 | $42,155 |
$10,422
286,302
kWh
|
$61
-
kW-mo/yr
|
$16,799
-
MMBtu
|
$14,330
-
Tgal
|
- | $45 | $434 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs