| Assessment Year | 2003 |
|---|---|
| Principal Product | Extruded plastic sheet and rollstock |
| NAICS | 326113: Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing |
| SIC | 3081: Unsupported Plastics Film and Sheet |
| Sales Range | $10 M to 50M |
| # of Employees | 120 |
| Plant Area |
123,000
ft2
|
| Annual Production | 26,000,000
pieces
|
| Production Hrs. Annual | 8,520
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $547,071 | 9,847,597 |
kWh
|
$0.056 |
| Electricity Demand | $57,111 | 15,909 |
kW-mo/yr
|
$3.59 |
| Electricity Fees | $5,600 | - |
|
- |
| Natural Gas | $42,090 | 10,282 |
MMBtu
|
$4.09 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $138,566 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $20,975 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $6,787 | $24,780 |
$6,352
114,235
kWh
|
$435
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,453 | $500 |
$3,166
56,937
kWh
|
$287
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.7135: Install occupancy sensors | $1,978 | $1,650 |
$1,628
29,348
kWh
|
$350
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,134 | $370 |
$1,062
19,077
kWh
|
$72
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,110 | $3,285 |
$913
16,416
kWh
|
$197
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $656 | - |
$601
10,805
kWh
|
$55
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $577 | $465 |
$315
5,659
kWh
|
$28
-
kW-mo/yr
|
- | - | $98 | $136 | |
| 08 | 2.4221: Install compressor air intakes in coolest locations | $527 | $500 |
$483
8,691
kWh
|
$44
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.1213: Direct warmest air to combustion intake | $494 | $1,000 |
$(-161.0)
(-3,407)
kWh
|
$(-13.0)
-
kW-mo/yr
|
$668
-
MMBtu
|
- | - | - | |
| 10 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $20,714 | $7,000 | - | - | - |
$20,714
-
lb
|
- | - | |
| 11 | 3.5316: Contract a wood pallet recycling company | $5,280 | $1,000 | - | - | - | - | - | $5,280 | |
| 12 | 4.231: Purchase equipment instead of leasing | $93,048 | $395,000 | - | - | - | - | - | $93,048 | |
| 13 | 4.447: Automate payroll system | $2,808 | $7,000 | - | - | - | - | $2,808 | - | |
| TOTAL RECOMMENDED | $138,566 | $442,550 |
$14,359
257,761
kWh
|
$1,455
-
kW-mo/yr
|
$668
-
MMBtu
|
$20,714
-
lb
|
$2,906 | $98,464 | ||
| TOTAL IMPLEMENTED | $20,975 | $32,050 |
$14,037
252,477
kWh
|
$1,424
-
kW-mo/yr
|
- | - | $98 | $5,416 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs