| Assessment Year | 2003 |
|---|---|
| Principal Product | Steel billet |
| NAICS | 331222: Steel Wire Drawing |
| SIC | 3315: Steel Wiredrawing and Steel Nails and Spikes |
| Sales Range | $100 M to 500M |
| # of Employees | 125 |
| Plant Area |
69,500
ft2
|
| Annual Production | 800,000
ton
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $920,749 | 25,154,070 |
kWh
|
$0.037 |
| Electricity Demand | $3,978 | 35,644 |
kW-mo/yr
|
$0.11 |
| Natural Gas | $140,916 | 37,296 |
MMBtu
|
$3.78 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $244,008 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $22,500 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.5123: Reduce fluid flow rates | $155,476 | - |
$154,811
4,229,820
kWh
|
$665
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4133: Use most efficient type of electric motors | $14,735 | $53,300 | n/a |
$14,688
401,309
kWh
|
$47
-
kW-mo/yr
|
- | - | - |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $14,650 | $16,110 | n/a |
$8,215
224,459
kWh
|
$32
-
kW-mo/yr
|
- | - | $6,403 |
| 04 | 2.7134: Use photocell controls | $8,684 | $2,500 |
$7,440
203,269
kWh
|
$61
-
kW-mo/yr
|
- | - | $1,183 | |
| 05 | 2.7135: Install occupancy sensors | $2,558 | $1,905 |
$2,166
59,176
kWh
|
$4
-
kW-mo/yr
|
- | - | $388 | |
| 06 | 2.4314: Use synthetic lubricant | $2,488 | $100 |
$2,477
67,677
kWh
|
$11
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $2,281 | $1,000 |
$2,271
62,037
kWh
|
$10
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.7135: Install occupancy sensors | $2,162 | $1,725 |
$1,683
45,999
kWh
|
$11
-
kW-mo/yr
|
- | - | $468 | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,672 | $2,340 |
$583
16,004
kWh
|
$2
-
kW-mo/yr
|
- | - | $1,087 | |
| 10 | 2.6122: Adjust vents to minimize energy use | $627 | $468 |
$627
17,126
kWh
|
- | - | - | - | |
| 11 | 4.231: Purchase equipment instead of leasing | $22,500 | $30,000 | - | - | - | $22,500 | - | |
| 12 | 4.132: Purchase new equipment to reduce material use / cost | $16,175 | $1,600 | - | - |
$(-1,009.0)
-
MMBtu
|
$2,784 | $14,400 | |
| TOTAL RECOMMENDED | $244,008 | $111,048 |
$194,961
5,326,876
kWh
|
$843
-
kW-mo/yr
|
$(-1,009.0)
-
MMBtu
|
$25,284 | $23,929 | ||
| TOTAL IMPLEMENTED | $22,500 | $30,000 | - | - | - | $22,500 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs