ITAC Assessment: BD0233
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ITAC Assessment: BD0233
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Assessment Year 2003
Principal Product Steel billet
NAICS 331222: Steel Wire Drawing
SIC 3315: Steel Wiredrawing and Steel Nails and Spikes
Sales Range $100
M
to 500
M
# of Employees 125
Plant Area 69,500
ft2
Annual Production 800,000
ton
Production Hrs. Annual 8,760
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $920,749 25,154,070
kWh
Electricity Demand $3,978 35,644
kW-mo/yr
Natural Gas $140,916 37,296
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $244,008 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $22,500

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.5123: Reduce fluid flow rates $155,476 - $154,811
4,229,820
kWh
$665
-
kW-mo/yr
- - -
02 2.4133: Use most efficient type of electric motors $14,735 $53,300 n/a $14,688
401,309
kWh
$47
-
kW-mo/yr
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $14,650 $16,110 n/a $8,215
224,459
kWh
$32
-
kW-mo/yr
- - $6,403
04 2.7134: Use photocell controls $8,684 $2,500 $7,440
203,269
kWh
$61
-
kW-mo/yr
- - $1,183
05 2.7135: Install occupancy sensors $2,558 $1,905 $2,166
59,176
kWh
$4
-
kW-mo/yr
- - $388
06 2.4314: Use synthetic lubricant $2,488 $100 $2,477
67,677
kWh
$11
-
kW-mo/yr
- - -
07 2.4221: Install compressor air intakes in coolest locations $2,281 $1,000 $2,271
62,037
kWh
$10
-
kW-mo/yr
- - -
08 2.7135: Install occupancy sensors $2,162 $1,725 $1,683
45,999
kWh
$11
-
kW-mo/yr
- - $468
09 2.7142: Utilize higher efficiency lamps and/or ballasts $1,672 $2,340 $583
16,004
kWh
$2
-
kW-mo/yr
- - $1,087
10 2.6122: Adjust vents to minimize energy use $627 $468 $627
17,126
kWh
- - - -
11 4.231: Purchase equipment instead of leasing $22,500 $30,000 - - - $22,500 -
12 4.132: Purchase new equipment to reduce material use / cost $16,175 $1,600 - - $(-1,009.0)
-
MMBtu
$2,784 $14,400
TOTAL RECOMMENDED $244,008 $111,048 $194,961
5,326,876
kWh
$843
-
kW-mo/yr
$(-1,009.0)
-
MMBtu
$25,284 $23,929
TOTAL IMPLEMENTED $22,500 $30,000 - - - $22,500 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs