ITAC Assessment: BD0136
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ITAC Assessment: BD0136
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Assessment Year 1999
Principal Product Vinyl Framed Windows
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 100
Plant Area 40,000
ft2
Annual Production 52,000
pieces
Production Hrs. Annual 2,600
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $29,568 608,148
kWh
Electricity Demand $5,328 2,187
kW-mo/yr
Electricity Fees $6,736 -
Natural Gas $3,571 825
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $14,176 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings
01 2.2437: Recover waste heat from equipment $703 $500 - - $703
-
MMBtu
- -
02 2.7135: Install occupancy sensors $564 $600 $408
8,792
kWh
$156
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $339 $300 $273
5,862
kWh
$66
-
kW-mo/yr
- - -
04 2.4314: Use synthetic lubricant $249 $800 $200
4,396
kWh
$49
-
kW-mo/yr
- - -
05 2.4221: Install compressor air intakes in coolest locations $200 $350 $161
3,517
kWh
$39
-
kW-mo/yr
- - -
06 3.5311: Recover and reuse waste material $2,290 $9,000 - - - $2,290
-
lb
-
07 3.5315: Lease / purchase baler; sell cardboard to recycler $7,800 $7,800 - - - $7,800
-
lb
-
08 4.446: Automate finishing process $2,031 $7,450 - - - - $2,031
TOTAL RECOMMENDED $14,176 $26,800 $1,042
22,567
kWh
$310
-
kW-mo/yr
$703
-
MMBtu
$10,090
-
lb
$2,031
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs