ITAC Assessment: BD0134
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ITAC Assessment: BD0134
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Assessment Year 1999
Principal Product Electrical Transducers for Hearing Aids
NAICS
n/a
SIC 3679: Electronic Components, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 220
Plant Area 50,000
ft2
Annual Production 4,000,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $134,465 3,650,059
kWh
Electricity Demand $80,757 6,576
kW-mo/yr
Electricity Fees $709 -
Natural Gas $9,505 2,498
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $574,738 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,784

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings
01 2.4133: Use most efficient type of electric motors $2,126 $2,650 $1,519
43,376
kWh
$607
-
kW-mo/yr
- - -
02 2.4221: Install compressor air intakes in coolest locations $1,819 $1,000 $1,178
33,705
kWh
$641
-
kW-mo/yr
- - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $1,522 - $910
25,791
kWh
$612
-
kW-mo/yr
- - -
04 2.7135: Install occupancy sensors $1,179 $1,275 $683
19,637
kWh
$496
-
kW-mo/yr
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $605 $1,155 $409
11,723
kWh
$196
-
kW-mo/yr
- - -
06 3.5315: Lease / purchase baler; sell cardboard to recycler $2,690 $7,000 - - - $2,690
-
lb
-
07 3.4111: Use closed cycle process to minimize waste water production $1,037 $4,000 - - $1,037
-
Tgal
- -
08 4.446: Automate finishing process $439,280 $825,000 - - - - $439,280
09 4.446: Automate finishing process $124,480 $400,000 - - - - $124,480
TOTAL RECOMMENDED $574,738 $1,242,080 $4,699
134,232
kWh
$2,552
-
kW-mo/yr
$1,037
-
Tgal
$2,690
-
lb
$563,760
TOTAL IMPLEMENTED $1,784 $2,430 $1,092
31,360
kWh
$692
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs