ITAC Assessment: BD0131
ITAC logo
ITAC Assessment: BD0131
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 1999
Principal Product Steel Springs
NAICS
n/a
SIC 3493: Steel Springs, Except Wire
Sales Range $1
M
to 5
M
# of Employees 37
Plant Area 45,000
ft2
Annual Production 3,000,000
pieces
Production Hrs. Annual 2,340
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $39,600 829,719
kWh
Electricity Demand $47,357 3,572
kW-mo/yr
Electricity Fees $1,240 -
Natural Gas $23,486 5,190
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $59,247 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $426

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $8,124 $20,400 $4,915
116,354
kWh
$5,280
-
kW-mo/yr
$(-2,071.0)
-
MMBtu
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $5,252 $20,140 $2,011
47,773
kWh
$3,241
-
kW-mo/yr
- - - -
03 2.4133: Use most efficient type of electric motors $2,995 $6,840 $1,428
33,705
kWh
$1,567
-
kW-mo/yr
- - - -
04 2.7135: Install occupancy sensors $445 $375 $167
4,103
kWh
$278
-
kW-mo/yr
- - - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $435 $990 $218
5,275
kWh
$217
-
kW-mo/yr
- - - -
06 2.4221: Install compressor air intakes in coolest locations $426 $500 $163
3,810
kWh
$263
-
kW-mo/yr
- - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $424 $825 $162
3,810
kWh
$262
-
kW-mo/yr
- - - -
08 3.4151: Minimize water usage $449 $1,120 - - - $449
-
Tgal
- -
09 2.3137: Use power during off-peak periods $25,253 $4,000 - - - - - $25,253
10 4.446: Automate finishing process $15,444 $14,000 - - - - $15,444 -
TOTAL RECOMMENDED $59,247 $69,190 $9,064
214,830
kWh
$11,108
-
kW-mo/yr
$(-2,071.0)
-
MMBtu
$449
-
Tgal
$15,444 $25,253
TOTAL IMPLEMENTED $426 $500 $163
3,810
kWh
$263
-
kW-mo/yr
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs