| Assessment Year | 1997 |
|---|---|
| Principal Product | Metal Stampings |
| NAICS |
n/a
|
| SIC | 3499: Fabricated Metal Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
100,000
ft2
|
| Annual Production | 2,000,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $39,851 | 383,646 |
kWh
|
$0.10 |
| Electricity Demand | $46,835 | 3,854 |
kW-mo/yr
|
$12.15 |
| Electricity Fees | $12,298 | - |
|
- |
| Natural Gas | $8,197 | 2,345 |
MMBtu
|
$3.50 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $286,936 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $14,145 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Administrative Changes Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $5,163 | $1,500 | - | - |
$5,163
-
MMBtu
|
- | - | - | |
| 02 | 2.4133: Use most efficient type of electric motors | $4,013 | $7,630 |
$2,202
64,771
kWh
|
$1,811
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.1123: Install automatic stack damper | $3,211 | $700 | - | - |
$3,211
-
MMBtu
|
- | - | - | |
| 04 | 2.7447: Install vinyl strip / high speed / air curtain doors | $2,717 | $1,500 | - | - |
$2,717
-
MMBtu
|
- | - | - | |
| 05 | 2.7135: Install occupancy sensors | $1,553 | $225 |
$950
27,843
kWh
|
$603
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4314: Use synthetic lubricant | $1,349 | $300 |
$646
19,050
kWh
|
$703
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.7314: Reduce ventilation air | $1,321 | $1,000 | - | - |
$1,321
-
MMBtu
|
- | - | - | |
| 08 | 2.4221: Install compressor air intakes in coolest locations | $1,319 | $800 |
$690
20,223
kWh
|
$629
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $699 | $1,201 |
$334
9,965
kWh
|
$365
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.1222: Install turbulators | $281 | $502 | - | - |
$281
-
MMBtu
|
- | - | - | |
| 11 | 3.5316: Contract a wood pallet recycling company | $5,430 | $420 | - | - | - | - | $5,430 | - | |
| 12 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $750 | $400 | - | - | - |
$750
-
lb
|
- | - | |
| 13 | 4.122: Develop standard procedures to improve internal yields | $259,130 | $240,900 | - | - | - | - | - | $259,130 | |
| TOTAL RECOMMENDED | $286,936 | $257,078 |
$4,822
141,852
kWh
|
$4,111
-
kW-mo/yr
|
$12,693
-
MMBtu
|
$750
-
lb
|
$5,430 | $259,130 | ||
| TOTAL IMPLEMENTED | $14,145 | $12,056 |
$3,486
102,579
kWh
|
$2,779
-
kW-mo/yr
|
$7,880
-
MMBtu
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Administrative Changes Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs