ITAC Assessment: BD0065
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ITAC Assessment: BD0065
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Assessment Year 1996
Principal Product Stainless Steel Fittings and Flanges
NAICS
n/a
SIC 3498: Fabricated Pipe and Pipe Fittings
Sales Range $10
M
to 50
M
# of Employees 130
Plant Area 84,500
ft2
Annual Production 4,000
ton
Production Hrs. Annual 4,394
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $112,341 2,417,351
kWh
Electricity Demand $83,683 6,802
kW-mo/yr
Electricity Fees $13,535 -
Natural Gas $31,634 11,392
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $38,480 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $35,575

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4133: Use most efficient type of electric motors $12,474 $26,320 $7,721
166,178
kWh
$4,195
-
kW-mo/yr
- - - $558
02 2.7142: Utilize higher efficiency lamps and/or ballasts $2,584 $8,600 $1,652
35,463
kWh
$932
-
kW-mo/yr
- - - -
03 2.7135: Install occupancy sensors $1,779 $900 $1,109
23,740
kWh
$670
-
kW-mo/yr
- - - -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $753 $946 $487
10,551
kWh
$266
-
kW-mo/yr
- - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $576 $972 $279
6,155
kWh
$297
-
kW-mo/yr
- - - -
06 2.4221: Install compressor air intakes in coolest locations $550 $750 $550
12,016
kWh
- - - - -
07 3.5315: Lease / purchase baler; sell cardboard to recycler $11,153 $7,500 - - - $5,468
-
lb
$(-915.0) $6,600
08 3.2123: Convert to high volume low pressure (hvlp) paint guns $8,611 $1,395 - - $8,611
-
gal
- - -
TOTAL RECOMMENDED $38,480 $47,383 $11,798
254,103
kWh
$6,360
-
kW-mo/yr
$8,611
-
gal
$5,468
-
lb
$(-915.0) $7,158
TOTAL IMPLEMENTED $35,575 $44,761 $9,860
212,192
kWh
$5,393
-
kW-mo/yr
$8,611
-
gal
$5,468
-
lb
$(-915.0) $7,158
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs