ITAC Assessment: AS0150
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ITAC Assessment: AS0150
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Assessment Year 1995
Principal Product Plastic Injection Molds and Moldings
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 850
Plant Area 177,000
ft2
Annual Production 1,750,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Arizona

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $862,090 14,304,514
kWh
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $121,592 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,702

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $4,774 - $4,774
84,994
kWh
02 2.4237: Substitute compressed air cooling with water or air cooling $6,377 $1,210 $6,377
90,563
kWh
03 2.7261: Install timers and/or thermostats $2,635 $3,000 $2,635
56,272
kWh
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,601 $13,858 $3,601
66,530
kWh
05 2.4133: Use most efficient type of electric motors $45,737 $33,737 $45,737
835,873
kWh
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,916 - $5,916
106,975
kWh
07 2.6231: Utilize controls to operate equipment only when needed $16,477 $1,472 $16,477
351,407
kWh
08 2.2511: Insulate bare equipment $6,627 $19,576 $6,627
121,336
kWh
09 2.7142: Utilize higher efficiency lamps and/or ballasts $27,645 $70,488 $27,645
484,467
kWh
10 2.7134: Use photocell controls $1,803 $600 $1,803
38,394
kWh
TOTAL RECOMMENDED $121,592 $143,941 $121,592
2,236,811
kWh
TOTAL IMPLEMENTED $19,702 $4,210 $19,702
338,804
kWh
Yearly Savings* Imp'd Cost* Electricity Usage Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs