ITAC Assessment: AR0143
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ITAC Assessment: AR0143
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Assessment Year 1998
Principal Product Auto Lifts, Pipe Benders, Oil Filter Crushers
NAICS
n/a
SIC 3549: Metalworking Machinery, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 71
Plant Area 119,825
ft2
Annual Production 2,440
pieces
Production Hrs. Annual 2,190
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $65,621 813,013
kWh
Electricity Demand $13,902 3,950
kW-mo/yr
Natural Gas $26,758 4,975
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $47,654 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $43,013

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings Primary Product Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $3,674 $300 $2,789
34,584
kWh
$885
-
kW-mo/yr
- - - -
02 2.4133: Use most efficient type of electric motors $269 $460 $218
2,638
kWh
$51
-
kW-mo/yr
- - - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $619 - $504
6,155
kWh
$115
-
kW-mo/yr
- - - -
04 2.6232: Install set-back timers $1,859 $2,080 - - $1,859
-
MMBtu
- - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,363 $150 $1,101
13,482
kWh
$262
-
kW-mo/yr
- - - -
06 2.4221: Install compressor air intakes in coolest locations $383 $120 $309
3,810
kWh
$74
-
kW-mo/yr
- - - -
07 4.131: Modify process to reduce material use/cost $6,960 $10,000 - - - $3,600 - $3,360
08 3.2123: Convert to high volume low pressure (hvlp) paint guns $12,233 $2,000 - - - $324 $10,685 $1,224
09 4.513: Re-arrange equipment layout to reduce labor costs $19,710 $2,250 - - - $19,710 - -
10 4.621: Use fixtures to reduce machine changeout times $584 $337 - - - $584 - -
TOTAL RECOMMENDED $47,654 $17,697 $4,921
60,669
kWh
$1,387
-
kW-mo/yr
$1,859
-
MMBtu
$24,218 $10,685 $4,584
TOTAL IMPLEMENTED $43,013 $16,940 $1,823
22,275
kWh
$428
-
kW-mo/yr
$1,859
-
MMBtu
$23,634 $10,685 $4,584
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs