ITAC Assessment: AR0135
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ITAC Assessment: AR0135
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Assessment Year 1998
Principal Product Aluminum Castings
NAICS
n/a
SIC 3363: Aluminum Die-Castings
Sales Range $10
M
to 50
M
# of Employees 300
Plant Area 248,000
ft2
Annual Production 14,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $345,030 10,209,262
kWh
Electricity Demand $287,654 20,773
kW-mo/yr
Natural Gas $408,459 143,060
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $56,185 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $43,891

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings
01 2.3212: Optimize plant power factor $30,801 $21,375 - $30,801
-
kW-mo/yr
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,312 $1,312 $723
21,395
kWh
$589
-
kW-mo/yr
- - -
03 2.4221: Install compressor air intakes in coolest locations $8,070 $160 $4,230
124,267
kWh
$3,840
-
kW-mo/yr
- - -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $232 - $140
4,103
kWh
$92
-
kW-mo/yr
- - -
05 2.4133: Use most efficient type of electric motors $3,294 $28,500 $1,872
54,807
kWh
$1,422
-
kW-mo/yr
- - -
06 3.1191: Change procedures / equipment / operating conditions $2,028 $117 - - $2,028
-
gal
- -
07 3.5315: Lease / purchase baler; sell cardboard to recycler $1,448 - $(-111.0)
(-293)
kWh
- - $1,979
-
lb
$(-420.0)
08 4.442: Install magazines for temporary storage $9,000 $34,345 - - - - $9,000
TOTAL RECOMMENDED $56,185 $85,809 $6,854
204,279
kWh
$36,744
-
kW-mo/yr
$2,028
-
gal
$1,979
-
lb
$8,580
TOTAL IMPLEMENTED $43,891 $22,964 $4,982
149,472
kWh
$35,322
-
kW-mo/yr
$2,028
-
gal
$1,979
-
lb
$(-420.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs