| Assessment Year | 2021 |
|---|---|
| Principal Product | Steel forgings |
| NAICS | 332111: Iron and Steel Forging |
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
150,000
ft2
|
| Annual Production | 7,100,000
pieces
|
| Production Hrs. Annual | 4,330
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $294,350 | 8,345,273 |
kWh
|
$0.035 |
| Electricity Demand | $218,577 | 26,731 |
kW-mo/yr
|
$8.18 |
| Electricity Fees | $31,169 | - |
|
- |
| Natural Gas | $823,236 | 258,504 |
MMBtu
|
$3.18 |
| TOTAL YEARLY COSTS | $1,367,332 | |||
| RECOMMENDED SAVINGS* | $33,540 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $20,930 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $12,860 | $5,000 |
$7,600
217,000
kWh
|
$5,260
-
kW-mo/yr
|
- | - | |
| 02 | 2.6218: Turn off equipment when not in use | $8,900 | - |
$9,300
267,000
kWh
|
- | $(-400.0) | - | |
| 03 | 2.4156: Establish a preventative maintenance program | $8,070 | $4,250 |
$4,550
130,200
kWh
|
- | - | $3,520 | |
| 04 | 2.4314: Use synthetic lubricant | $2,400 | $300 |
$1,300
37,200
kWh
|
$1,100
-
kW-mo/yr
|
- | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,310 | $45 |
$770
22,000
kWh
|
$540
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $33,540 | $9,595 |
$23,520
673,400
kWh
|
$6,900
-
kW-mo/yr
|
$(-400.0) | $3,520 | ||
| TOTAL IMPLEMENTED | $20,930 | $9,250 |
$12,150
347,200
kWh
|
$5,260
-
kW-mo/yr
|
- | $3,520 | ||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs