ITAC Assessment: AM0098
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ITAC Assessment: AM0098
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Assessment Year 1990
Principal Product LEAD ACID BATTERIES
NAICS
n/a
SIC 3691: Storage Batteries
Sales Range $10
M
to 50
M
# of Employees 375
Plant Area
n/a
Annual Production 933,000
pieces
Production Hrs. Annual 8,736
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $519,900 10,990,035
kWh
Natural Gas $242,480 81,350
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $87,061 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $31,321

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.8114: Change rate schedules or other changes in utility service $51,060 $175,500 $89,780
-
kWh
- $(-38,720.0)
02 2.3212: Optimize plant power factor $20,490 $34,000 $20,490
-
kWh
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,980 $900 $3,980
131,887
kWh
- -
04 2.2511: Insulate bare equipment $3,100 $115 - $3,100
-
MMBtu
-
05 2.7121: Utilize daylight whenever possible in lieu of artificial light $2,850 $11,750 $2,850
93,787
kWh
- -
06 2.4231: Reduce the pressure of compressed air to the minimum required $1,330 $10,500 $1,330
33,118
kWh
- -
07 2.6214: Shut off pilots in standby equipment $1,980 $7,700 - $1,980
-
MMBtu
-
08 2.4221: Install compressor air intakes in coolest locations $970 $137 $970
34,584
kWh
- -
09 2.6212: Turn off equipment during breaks, reduce operating time $695 $700 $695
21,395
kWh
- -
10 2.6232: Install set-back timers $500 $1,180 $470
10,258
kWh
- $30
11 2.3132: Recharge batteries on during off-peak demand periods $106 - $106
-
kWh
- -
TOTAL RECOMMENDED $87,061 $242,482 $120,671
325,029
kWh
$5,080
-
MMBtu
$(-38,690.0)
TOTAL IMPLEMENTED $31,321 $43,552 $26,241
187,866
kWh
$5,080
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs