ITAC Assessment: AM0095
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ITAC Assessment: AM0095
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Assessment Year 1990
Principal Product FORGINGS,STEEL,TITANIUM
NAICS
n/a
SIC 3462: Iron and Steel Forgings
Sales Range $10
M
to 50
M
# of Employees 235
Plant Area
n/a
Annual Production 1,500
ton
Production Hrs. Annual 8,736
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $262,384 5,255,569
kWh
Natural Gas $985,430 521,932
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $140,320 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.2135: Repair and eliminate steam leaks $75,970 $37,000 - $75,970
-
MMBtu
02 2.2414: Use waste heat from hot flue gases to preheat $43,400 $101,400 $(-13,200.0)
(-278,429)
kWh
$56,600
-
MMBtu
03 2.2121: Increase amount of condensate returned $9,335 $17,000 - $9,335
-
MMBtu
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,505 $600 $3,505
109,613
kWh
-
05 2.3212: Optimize plant power factor $2,745 $7,875 $2,745
-
kWh
-
06 2.2511: Insulate bare equipment $2,256 $4,050 - $2,256
-
MMBtu
08 2.6232: Install set-back timers $1,760 - $1,760
55,100
kWh
-
09 2.4221: Install compressor air intakes in coolest locations $1,185 $425 $1,185
36,928
kWh
-
10 2.7142: Utilize higher efficiency lamps and/or ballasts $164 $60 $164
2,345
kWh
-
TOTAL RECOMMENDED $140,320 $168,410 $(-3,841.0)
(-74,443)
kWh
$144,161
-
MMBtu
TOTAL IMPLEMENTED - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs