Assessment Year | 1990 |
---|---|
Principal Product | FORGINGS,STEEL,TITANIUM |
NAICS |
n/a
|
SIC | 3462: Iron and Steel Forgings |
Sales Range | $10 M to 50M |
# of Employees | 235 |
Plant Area |
n/a
|
Annual Production | 1,500
ton
|
Production Hrs. Annual | 8,736
hrs
|
Location (State) | Texas |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | |
---|---|---|---|---|
Electricity Usage | $262,384 | 5,255,569 |
kWh
|
$0.050 |
Natural Gas | $985,430 | 521,932 |
MMBtu
|
$1.89 |
TOTAL YEARLY COSTS | - | |||
RECOMMENDED SAVINGS* | $140,320 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
IMPLEMENTED SAVINGS* | - |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings |
---|---|---|---|---|---|---|
01 | 2.2135: Repair and eliminate steam leaks | $75,970 | $37,000 | - |
$75,970
-
MMBtu
|
|
02 | 2.2414: Use waste heat from hot flue gases to preheat | $43,400 | $101,400 |
$(-13,200.0)
(-278,429)
kWh
|
$56,600
-
MMBtu
|
|
03 | 2.2121: Increase amount of condensate returned | $9,335 | $17,000 | - |
$9,335
-
MMBtu
|
|
04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,505 | $600 |
$3,505
109,613
kWh
|
- | |
05 | 2.3212: Optimize plant power factor | $2,745 | $7,875 |
$2,745
-
kWh
|
- | |
06 | 2.2511: Insulate bare equipment | $2,256 | $4,050 | - |
$2,256
-
MMBtu
|
|
08 | 2.6232: Install set-back timers | $1,760 | - |
$1,760
55,100
kWh
|
- | |
09 | 2.4221: Install compressor air intakes in coolest locations | $1,185 | $425 |
$1,185
36,928
kWh
|
- | |
10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $164 | $60 |
$164
2,345
kWh
|
- | |
TOTAL RECOMMENDED | $140,320 | $168,410 |
$(-3,841.0)
(-74,443)
kWh
|
$144,161
-
MMBtu
|
||
TOTAL IMPLEMENTED | - | - | - | - | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs