ITAC Assessment: UM0189
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ITAC Assessment: UM0189
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Assessment Year 2001
Principal Product Steel Castings
NAICS
n/a
SIC 3324: Steel Investment Foundries
Sales Range $5
M
to 10
M
# of Employees 53
Plant Area 40,500
ft2
Annual Production 625
ton
Production Hrs. Annual 4,940
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $71,576 1,838,218
kWh
Electricity Demand $53,521 2,904
kW-mo/yr
Electricity Fees $14,849 -
Natural Gas $39,406 9,466
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $36,537 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Primary Product Savings
01 2.4239: Eliminate or reduce compressed air usage $7,060 $1,400 $2,899
41,032
kWh
$4,161
-
kW-mo/yr
- - -
02 2.4239: Eliminate or reduce compressed air usage $2,362 $1,500 $677
17,292
kWh
$1,685
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,120 $750 $1,672
23,740
kWh
$1,448
-
kW-mo/yr
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $2,845 $1,284 $1,032
34,291
kWh
$1,813
-
kW-mo/yr
- - -
05 2.2414: Use waste heat from hot flue gases to preheat $6,900 $8,250 - - $6,900
-
MMBtu
- -
06 3.4115: Recover and reuse cooling water $12,000 $4,400 - - - $12,000
-
Tgal
-
07 4.652: Replace existing equipment with more suitable substitutes $2,250 $1,950 - - - - $2,250
TOTAL RECOMMENDED $36,537 $19,534 $6,280
116,355
kWh
$9,107
-
kW-mo/yr
$6,900
-
MMBtu
$12,000
-
Tgal
$2,250
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs