ITAC Assessment: DL0225
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ITAC Assessment: DL0225
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Assessment Year 2023
Principal Product Aluminum wire
NAICS 331318: Other Aluminum Rolling, Drawing, and Extruding
SIC 3355: Aluminum Rolling and Drawing, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 120
Plant Area 55,000
ft2
Annual Production 2,000
units
Production Hrs. Annual 8,760
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $416,795 5,167,968
kWh
Natural Gas $18,136 1,238
MMBtu
Waste Disposal Costs
Water Usage $124,732 12,072
Tgal
TOTAL YEARLY COSTS $559,663
RECOMMENDED SAVINGS* $93,726 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $49,619

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Usage Savings
01 2.4235: Remove or close off unneeded compressed air lines $6,327 - $6,327
78,105
kWh
- -
02 2.4235: Remove or close off unneeded compressed air lines $6,327 - $6,327
78,105
kWh
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,072 $500 $2,072
25,585
kWh
- -
04 2.4237: Substitute compressed air cooling with water or air cooling $15,801 $4,102 $15,801
195,078
kWh
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $5,896 - $5,896
72,788
kWh
- -
06 2.2511: Insulate bare equipment $4,181 $6,480 $4,181
51,615
kWh
- -
07 3.7121: Improve handling practices $25,825 $10,000 - - $25,825
-
Tgal
08 2.2449: Recover heat from exhausted steam, hot air or hot water $9,068 $28,750 - $9,068
-
MMBtu
-
09 2.2314: Replace heat treating oven with more efficient unit $18,229 $60,000 $18,229
225,051
kWh
- -
TOTAL RECOMMENDED $93,726 $109,832 $58,833
726,327
kWh
$9,068
-
MMBtu
$25,825
-
Tgal
TOTAL IMPLEMENTED $49,619 $39,250 $14,726
181,795
kWh
$9,068
-
MMBtu
$25,825
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Usage Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs