ITAC Assessment: WV0681
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ITAC Assessment: WV0681
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Assessment Year 2025
Principal Product Iron and Steel Forgings
NAICS 332111: Iron and Steel Forging
SIC 3462: Iron and Steel Forgings
Sales Range $100
M
to 500
M
# of Employees 175
Plant Area 280,000
ft2
Annual Production 100,000,000
lb
Production Hrs. Annual 8,736
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,609,008 27,336,950
kWh
Natural Gas $224,140 385,799
MMBtu
TOTAL YEARLY COSTS $1,833,148
RECOMMENDED SAVINGS* $59,002 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $27,629 $34,630 $27,629
469,078
kWh
- - -
02 2.4151: Develop a repair/replace policy $9,972 $8,140 $10,332
175,423
kWh
- - $(-360.0)
03 2.1233: Analyze flue gas for proper air/fuel ratio $9,352 $3,890 - $9,352
-
MMBtu
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $5,385 $5,940 $5,385
91,417
kWh
- - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,725 $848 $2,725
46,271
kWh
- - -
06 2.2511: Insulate bare equipment $1,989 $4,797 - $1,989
-
MMBtu
- -
07 2.4157: Establish a predictive maintenance program $1,642 $5,200 $4,898
83,164
kWh
- $(-3,256.0) -
08 2.4239: Eliminate or reduce compressed air usage $308 $675 $308
5,223
kWh
- - -
TOTAL RECOMMENDED $59,002 $64,120 $51,277
870,576
kWh
$11,341
-
MMBtu
$(-3,256.0) $(-360.0)
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs